๐ท๏ธ Basic Information Identification Make: Mitsubishi Model: Colt Lancer Generation: CE/CG Market: Australian Product Name: Mitsubishi Colt Lancer Workshop Manual 1996-2000 ๐ Introduction Market Position Positioning: Essential resource for owners and technicians of the Australian market Mitsubishi Colt Lancer CE/CG models (1996-2000). Competitive Analysis Comparison To Paper: Offers advantages over traditional paper manuals due to its digital format, including ease of navigation, searchability, and selective printing. Key Features Ease Of Use: Step-by-step instructions and user-friendly interface. Diagnostic Capability: Detailed technical and diagnostic information. Completeness: Comprehensive coverage for restoration, maintenance, and repair. ๐ Manual Details Coverage Areas Coverage Years: 1996-2000 Model Codes: CE, CG Page Count Estimated Page Count: Varies by specific model and engine variant, typically 500-1000+ pages for comprehensive workshop manuals. Manual Type Type: Workshop Manual / Service Repair Manual Language Language: English Format Format: Electronic (PDF) ๐ Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, cylinder head, pistons, crankshaft, lubrication, cooling system, fuel system (carburetor/injection). Engine Performance: Ignition system, engine control unit (ECU) diagnostics, emissions control systems, turbocharger (if applicable). Transmission Manual: Clutch, gearbox overhaul, gear shift mechanism. Transmission Automatic: Automatic transmission overhaul, hydraulic control, torque converter. Drivetrain: Front-wheel drive system, CV joints, driveshafts, differentials. Suspension: Front and rear suspension systems, shock absorbers, springs, control arms, bushings. Steering: Steering rack, power steering system, steering column, tie rods. Brakes: Front and rear brakes (disc/drum), hydraulic system, ABS (if equipped), brake fluid specifications, bleeding procedures. Electrical System: Battery, charging system (alternator), starter motor, lighting system, fuses, relays, wiring diagrams. Body And Chassis: Body panel removal/installation, doors, hood, trunk, interior trim, chassis lubrication. HVAC: Heating, ventilation, and air conditioning system (HVAC) components, refrigerant, service procedures. Diagnostics: Troubleshooting procedures, diagnostic trouble codes (DTCs), diagnostic tools and techniques. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, belt adjustments. Repair: Component removal, installation, and overhaul for all covered systems. Troubleshooting: Step-by-step guides for identifying and resolving common and uncommon vehicle issues. Specifications: Torque specifications for fasteners, clearances, alignment specifications. Technical Depth Depth: Comprehensive, covering everything from basic fluid checks and filter changes to complete engine and transmission rebuilds, complex electrical diagnostics, and bodywork. Suitability: Suitable for both novice DIY enthusiasts and experienced professional mechanics. ๐ Manual Specifications File Format Format: PDF Interactivity: Interactive with subject/link navigation Searchability: Searchable text content Printability: Printable pages Print Quality Diagram Quality: High quality diagrams and illustrations Binding Type Binding Type: N/A (Electronic PDF) Paper Type Paper Type: N/A (Electronic PDF) โ๏ธ Engine Specifications Primary Engine Engine Variants Typical: 4G13 (1.3L), 4G15 (1.5L), 4G91 (1.5L DOHC), 4G92 (1.6L SOHC/DOHC), 4G93 (1.8L SOHC/DOHC), 4G63 (2.0L DOHC Turbo - Evolution models). Performance Horsepower Range Typical: Approximately 75-115 HP for non-turbo, 150-250 HP for turbo models (e.g., Evolution). Torque Range Typical: Approximately 110-160 Nm for non-turbo, 200-350 Nm for turbo models. Fuel System Fuel Delivery: Multi-point fuel injection (MPI) or Carburetor depending on engine variant and market. Fuel Type: Unleaded gasoline Engine Design Cylinder Arrangement: Inline 4-cylinder Aspiration: Naturally Aspirated or Turbocharged (on performance variants like Evo). ๐ง Transmission Standard Type: 5-speed Manual Transmission Optional Type: 4-speed Automatic Transmission Features Drivetrain: Front-Wheel Drive (FWD) standard; All-Wheel Drive (AWD) available on performance variants (e.g., Evo). Fluid Specifications Manual Transmission Fluid: API GL-4 or GL-5, viscosity typically 75W-90 or 80W-90 (refer to specific model for exact specification). Automatic Transmission Fluid: Mitsubishi DiaQueen ATF-SP II M or equivalent Dexron III/Mercon. ๐ Dimensions Exterior Body Styles: Sedan, Coupe (Lancer Cedia), Hatchback (Colt) Length Approx: 4300-4400 mm (Sedan/Coupe) Width Approx: 1690-1750 mm Height Approx: 1390-1450 mm (Sedan/Coupe) Weights Curb Weight Approx: 1100-1400 kg Wheelbase Approx: 2600 mm Wheel Bolt Pattern: 4x114.3 mm ๐ก๏ธ Safety Features Ratings Ancap Rating: Ratings vary by specific model and year; earlier models may not have comprehensive ANCAP testing. Active Features ABS: Available on higher trim levels and performance models. Traction Control: Available on some performance models. Passive Features Airbags: Driver and passenger airbags standard on later models and higher trims. Seatbelts: 3-point inertia reel seatbelts with pretensioners. ๐ก Technology Features Infotainment Head Unit: Factory fitted radio/cassette player, optional CD player on higher trims. Driver Assistance Cruise Control: Available on higher trim levels and certain engine variants. Connectivity Features: Basic connectivity; primarily focused on audio playback. No advanced Bluetooth or smartphone integration found in factory units of this era. ๐ง Maintenance Service Intervals Oil Change Interval: Typically every 5,000-10,000 km or 6-12 months, depending on driving conditions and oil type. Air Filter Replacement: Every 15,000-30,000 km or as needed based on inspection. Spark Plug Replacement: Every 30,000-60,000 km, depending on plug type (copper vs. iridium/platinum). Timing Belt Replacement: Crucial service item; typically every 70,000-100,000 km or 5-7 years. Critical for interference engines. Fluid Specifications Engine Oil: API SG or SH, Viscosity: 10W-30 or 10W-40 is common. Check owner's manual for specific grades based on climate. Coolant: Ethylene glycol...
Component removal, installation, and overhaul for all covered systems.
Troubleshooting:
Step-by-step guides for identifying and resolving common and uncommon vehicle issues.
Specifications:
Torque specifications for fasteners, clearances, alignment specifications.
Technical Depth
Depth:
Comprehensive, covering everything from basic fluid checks and filter changes to complete engine and transmission rebuilds, complex electrical diagnostics, and bodywork.
Suitability:
Suitable for both novice DIY enthusiasts and experienced professional mechanics.
Approximately 75-115 HP for non-turbo, 150-250 HP for turbo models (e.g., Evolution).
Torque Range Typical:
Approximately 110-160 Nm for non-turbo, 200-350 Nm for turbo models.
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI) or Carburetor depending on engine variant and market.
Fuel Type:
Unleaded gasoline
Engine Design
Cylinder Arrangement:
Inline 4-cylinder
Aspiration:
Naturally Aspirated or Turbocharged (on performance variants like Evo).
๐ง Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
4-speed Automatic Transmission
Features
Drivetrain:
Front-Wheel Drive (FWD) standard; All-Wheel Drive (AWD) available on performance variants (e.g., Evo).
Fluid Specifications
Manual Transmission Fluid:
API GL-4 or GL-5, viscosity typically 75W-90 or 80W-90 (refer to specific model for exact specification).
Automatic Transmission Fluid:
Mitsubishi DiaQueen ATF-SP II M or equivalent Dexron III/Mercon.
๐ Dimensions
Exterior
Body Styles:
Sedan, Coupe (Lancer Cedia), Hatchback (Colt)
Length Approx:
4300-4400 mm (Sedan/Coupe)
Width Approx:
1690-1750 mm
Height Approx:
1390-1450 mm (Sedan/Coupe)
Weights
Curb Weight Approx:
1100-1400 kg
Wheelbase Approx:
2600 mm
Wheel Bolt Pattern:
4x114.3 mm
๐ก๏ธ Safety Features
Ratings
Ancap Rating:
Ratings vary by specific model and year; earlier models may not have comprehensive ANCAP testing.
Active Features
ABS:
Available on higher trim levels and performance models.
Traction Control:
Available on some performance models.
Passive Features
Airbags:
Driver and passenger airbags standard on later models and higher trims.
Seatbelts:
3-point inertia reel seatbelts with pretensioners.
๐ก Technology Features
Infotainment
Head Unit:
Factory fitted radio/cassette player, optional CD player on higher trims.
Driver Assistance
Cruise Control:
Available on higher trim levels and certain engine variants.
Connectivity
Features:
Basic connectivity; primarily focused on audio playback. No advanced Bluetooth or smartphone integration found in factory units of this era.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-10,000 km or 6-12 months, depending on driving conditions and oil type.
Air Filter Replacement:
Every 15,000-30,000 km or as needed based on inspection.
Spark Plug Replacement:
Every 30,000-60,000 km, depending on plug type (copper vs. iridium/platinum).
Timing Belt Replacement:
Crucial service item; typically every 70,000-100,000 km or 5-7 years. Critical for interference engines.
Fluid Specifications
Engine Oil:
API SG or SH, Viscosity: 10W-30 or 10W-40 is common. Check owner's manual for specific grades based on climate.
Coolant:
Ethylene glycol based coolant, typically a 50/50 mix with distilled water. Mitsubishi DiaQueen Long Life Coolant (LLC) is recommended.
Brake Fluid:
DOT 3 or DOT 4.
Power Steering Fluid:
Dexron II/III or specified ATF.
Known Issues
Engine:
Potential for oil leaks, cooling system issues (thermostat, hoses), timing belt failure (if not replaced proactively on interference engines).
Transmission:
Clutch wear, manual transmission synchro issues on high-mileage vehicles, potential for automatic transmission solenoid issues.
Electrical:
Corrosion on grounds, alternator issues, power window regulator failures.
Suspension Steering:
Worn bushings, ball joints, and tie rod ends; power steering pump leaks.
Body:
Rust in common areas (wheel arches, sills, rear quarters), especially in regions with road salt.
๐ Vehicle History
Brand Heritage
Heritage Summary:
Mitsubishi, a Japanese multinational conglomerate, has a long history in automotive manufacturing, known for its robust and reliable vehicles, including performance icons like the Lancer Evolution.
Model Evolution
Evolution Summary:
The Lancer model line, introduced in 1973, has seen numerous generations. The CE/CG generations represent the fifth and sixth generations of the Lancer, known for their diverse range from economical commuters to rally-bred performance variants.
Production
Production Period:
1996-2000 for the CE/CG generations.
Manufacturing Locations:
Primarily Japan, with assembly in various international locations for different markets, including Australia.
๐ Awards & Recognition
Recognitions
Rally Heritage:
The Lancer platform, particularly the Evolution variants, is renowned for its success in the World Rally Championship (WRC), solidifying its performance credentials.