Mitsubishi Eclipse 1996 Full Service Repair Manual
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The 1996 Mitsubishi Eclipse represents a significant entry in the compact sports coupe and convertible segment, known for its distinctive styling and engaging performance. Developed as part of a joint venture, this generation, beginning with the 1995 model year, offered a range of powertrain options including naturally aspirated and turbocharged 2.0-liter engines, as well as a 2.4-liter option. Performance enthusiasts were particularly drawn to the turbocharged variants, often featuring All-Wheel Drive (AWD) and recognized for their value and driving dynamics, earning accolades such as inclusion on 10Best lists. This model was assembled in Normal, Illinois, USA, and shared its platform with the Eagle Talon and Plymouth Laser. This comprehensive service manual provides detailed guidance for all aspects of repair, maintenance, and diagnostics for the 1996 Mitsubishi Eclipse. It covers essential procedures such as routine maintenance, including oil changes, filter replacements, and timing belt servicing, as well as in-depth repair instructions for all major vehicle systems. The manual details engine mechanical and performance aspects, transmission service for both manual and automatic transmissions, drivetrain components, braking systems, suspension, steering, and the electrical system. Furthermore, it includes information on body and chassis, HVAC, and safety systems, along with troubleshooting guidance and technical specifications, making it an invaluable resource for owners and technicians alike. 🏷️ Basic Information Identification Make: Mitsubishi Model: Eclipse Year: 1996 Codes Chassis Code: D31A, D32A, D38A, D39A Engine Codes: 4G63 (2.0L DOHC Turbo), 4G64 (2.4L SOHC) 👋 Introduction Market Position Segment: Compact Sports Coupe / Convertible Target Audience: Enthusiasts, DIY mechanics, owners seeking in-depth technical knowledge. Competitive Analysis Key Competitors 1996: Nissan 240SX, Toyota Celica, Mazda MX-6, Ford Probe, Honda Prelude. Key Features Engine Options: Available with naturally aspirated and turbocharged engines, offering different performance levels. Drivetrain Options: Offered in Front-Wheel Drive (FWD) and sophisticated All-Wheel Drive (AWD) configurations, particularly with the turbocharged engines. Design: Distinctive styling, often associated with the DSM (Diamond-Star Motors) collaboration. 📋 Manual Details Coverage Areas Coverage: All aspects of repair, maintenance, troubleshooting, and diagnostics for the 1996 Mitsubishi Eclipse. Page Count Estimated Pages: 1500-2000 (typical for comprehensive factory service manuals) Manual Type Type: Full Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, block, crankshaft, pistons, connecting rods, timing belt/chain, lubrication system, cooling system. Engine Performance: Fuel injection system, ignition system, emission control systems (EVAP, EGR), turbocharger system (for turbo models). Transmission Manual: Clutch, gearbox, gears, shift linkages, flywheel, clutch fluid. Transmission Automatic: Automatic transmission assembly, torque converter, valve body, transmission control unit (TCU), transmission fluid, cooler lines. Drivetrain: Front-wheel drive (FWD) and All-wheel drive (AWD) systems, differentials, drive axles, CV joints, propeller shaft (AWD). Brakes: Hydraulic system, ABS (Anti-lock Braking System), brake calipers, rotors, pads, master cylinder, brake lines, parking brake. Suspension: Front suspension (MacPherson struts, control arms), rear suspension (multi-link independent on some AWD models), springs, shock absorbers, bushings, sway bars. Steering: Power steering system, steering rack, tie rods, steering column, steering wheel. Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior lights), fuses, relays, wiring diagrams. Body And Chassis: Body panels, doors, hood, trunk lid, bumpers, interior trim, chassis structure, rust prevention. HVAC: Heating, ventilation, and air conditioning (HVAC) system, refrigerant, compressor, condenser, evaporator, cabin filter. Safety Systems: Airbags, seatbelts, crash safety structures. Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement, brake pad replacement, tire rotation. Troubleshooting: Diagnostic procedures for common symptoms (e.g., engine misfires, starting issues, braking problems), fault code interpretation (OBD-II). Repair: Step-by-step instructions for component removal, installation, and overhaul of all major systems. Diagnostics: Testing procedures for sensors, actuators, and electrical circuits using multimeters and diagnostic tools. Rebuilding: Detailed instructions for complete engine and transmission rebuilds. Refurbishment: Guidance on restoring worn components and systems. Restoration: Information applicable to bringing a classic vehicle back to original specifications. Technical Depth Depth: Comprehensive: Covers basic maintenance to full engine/transmission rebuilds and advanced diagnostics. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely text-searchable if produced from original digital files. Print Quality Print Readability: Designed for clear viewing and printing of diagrams, illustrations, and text. Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine 1 Variant: 2.0L DOHC 16-valve 4G63 Inline-4 (Naturally Aspirated) Engine 1 Displacement: 1997 cc (2.0 Liters) Engine 1 Horsepower: Approx. 140 hp @ 6000 rpm Engine 1 Torque: Approx. 135 lb-ft @ 4000 rpm Engine 2 Variant: 2.0L DOHC 16-valve 4G63 Turbocharged Inline-4 Engine 2 Displacement: 1997 cc (2.0 Liters) Engine 2 Horsepower: Approx. 210 hp @ 6000 rpm (GST/GSX models) Engine 2 Torque: Approx. 214 lb-ft @ 3000 rpm (GST/GSX models) Engine 3 Variant: 2.4L SOHC 16-valve 4G64 Inline-4 Engine 3 Displacement: 2351 cc (2.4 Liters)...
The 1996 Mitsubishi Eclipse represents a significant entry in the compact sports coupe and convertible segment, known for its distinctive styling and engaging performance. Developed as part of a joint venture, this generation, beginning with the 1995 model year, offered a range of powertrain options including naturally aspirated and turbocharged 2.0-liter engines, as well as a 2.4-liter option. Performance enthusiasts were particularly drawn to the turbocharged variants, often featuring All-Wheel Drive (AWD) and recognized for their value and driving dynamics, earning accolades such as inclusion on 10Best lists. This model was assembled in Normal, Illinois, USA, and shared its platform with the Eagle Talon and Plymouth Laser.
This comprehensive service manual provides detailed guidance for all aspects of repair, maintenance, and diagnostics for the 1996 Mitsubishi Eclipse. It covers essential procedures such as routine maintenance, including oil changes, filter replacements, and timing belt servicing, as well as in-depth repair instructions for all major vehicle systems. The manual details engine mechanical and performance aspects, transmission service for both manual and automatic transmissions, drivetrain components, braking systems, suspension, steering, and the electrical system. Furthermore, it includes information on body and chassis, HVAC, and safety systems, along with troubleshooting guidance and technical specifications, making it an invaluable resource for owners and technicians alike.
Front suspension (MacPherson struts, control arms), rear suspension (multi-link independent on some AWD models), springs, shock absorbers, bushings, sway bars.
Steering:
Power steering system, steering rack, tie rods, steering column, steering wheel.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior lights), fuses, relays, wiring diagrams.
Heating, ventilation, and air conditioning (HVAC) system, refrigerant, compressor, condenser, evaporator, cabin filter.
Safety Systems:
Airbags, seatbelts, crash safety structures.
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement, brake pad replacement, tire rotation.
Troubleshooting:
Diagnostic procedures for common symptoms (e.g., engine misfires, starting issues, braking problems), fault code interpretation (OBD-II).
Repair:
Step-by-step instructions for component removal, installation, and overhaul of all major systems.
Diagnostics:
Testing procedures for sensors, actuators, and electrical circuits using multimeters and diagnostic tools.
Rebuilding:
Detailed instructions for complete engine and transmission rebuilds.
Refurbishment:
Guidance on restoring worn components and systems.
Restoration:
Information applicable to bringing a classic vehicle back to original specifications.
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to full engine/transmission rebuilds and advanced diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable if produced from original digital files.
Print Quality
Print Readability:
Designed for clear viewing and printing of diagrams, illustrations, and text.
Reinforced A-pillars and roof structure for coupe models. Convertible models had a pop-up roll bar system integrated behind the seats.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette or optional CD player with 4-6 speaker systems.
Climate Control:
Manual climate control; optional automatic climate control on higher trims.
Driver Assistance
Cruise Control:
Standard on most models.
Connectivity
OBD Ii Port:
Equipped with OBD-II diagnostic port, facilitating engine and emissions diagnostics.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 - 5,000 miles (4,800 - 8,000 km) or 3-6 months, depending on driving conditions.
Engine Oil Filter Change:
With every oil change.
Timing Belt Replacement:
Every 60,000 miles (96,000 km) or 5 years for the 4G63 and 4G64 engines.
Spark Plug Replacement:
Every 30,000 - 60,000 miles (48,000 - 96,000 km) depending on plug type (copper vs. platinum).
Transmission Fluid Change Manual:
Every 60,000 miles (96,000 km) or as needed.
Transmission Fluid Change Automatic:
Every 30,000 - 50,000 miles (48,000 - 80,000 km) or as needed.
Fluid Specifications
Engine Oil Capacity:
Approx. 4.5 quarts (4.3 liters) with filter for 2.0L/2.4L engines.
Engine Oil Type:
API SG or SH, SAE 5W-30 or 10W-30 recommended (check owner's manual for exact viscosity based on climate).
Coolant Type:
Mitsubishi Long Life Coolant (or equivalent ethylene glycol-based coolant with corrosion inhibitors).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Power Steering Fluid:
Mitsubishi Power Steering Fluid or Dexron-III/Mercon ATF.
Known Issues
Turbo Models Oil Sludge:
Risk of oil sludge buildup in the 4G63 turbo engine if oil changes are neglected, leading to turbocharger damage or engine failure.
Timing Belt Tensioner:
Potential failure of the timing belt tensioner can cause belt slippage and severe engine damage.
Cv Joint Boots:
Ruptured CV joint boots can lead to premature failure of the Constant Velocity Joints, especially on AWD models.
Suspension Bushings:
Wear and tear on suspension bushings can lead to noise, poor handling, and alignment issues.
ABS Sensor Failure:
ABS wheel speed sensors can fail, leading to ABS warning lights and loss of ABS function.
Radiator Corrosion:
Older radiators may develop leaks or corrosion, leading to coolant loss.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Mitsubishi Motors Corporation, a Japanese multinational automotive manufacturer with a history dating back to the early 20th century.
Model Evolution
Eclipse Generation 2:
The 1996 model year marks the beginning of the second generation of the Mitsubishi Eclipse, built on the new D30 platform.
Dsm Collaboration:
Developed in partnership with Chrysler Corporation under the Diamond-Star Motors (DSM) joint venture. Shared platform and powertrains with the Eagle Talon and Plymouth Laser.
Production
Assembly Plant:
Normal, Illinois, USA (DSM Plant)
Production Years:
Second generation: 1995-1999
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The turbocharged Eclipse GSX was frequently recognized on Car and Driver's 10Best lists in the early to mid-1990s for its performance and value.