Mitsubishi Eclipse 2003 2004 2005 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Eclipse Model Generation: Third Generation Model Years Covered: 2003, 2004, 2005 Codes Platform Code: Mitsubishi D platform (4G6/4G64 based chassis) 👋 Introduction Market Position Vehicle Segment: Compact Sports Coupe/Convertible Target Demographic: Younger buyers, enthusiasts seeking sporty styling and performance. Competitive Analysis Key Competitors: Honda Civic Si, Acura RSX, Toyota Celica, Nissan 240SX (previous generation), Ford Mustang (lower trims). Key Features Styling: Aggressive, aerodynamic design with a distinctive 'sunglasses' front end on this generation. Engine Options: Choice between a naturally aspirated inline-four and a potent turbocharged V6 engine. Performance Variants: GT and GTS trims offered enhanced performance, particularly the GTS with the V6. Convertible Option: Available as a convertible model, appealing to a broader market. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: PDF Page Count: 3645 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed procedures for disassembly, inspection, repair, and reassembly of engine components, including cylinder head, block, pistons, connecting rods, crankshaft, camshafts, valves, and timing system. Engine Performance: Information on fuel injection systems (MPI), ignition systems, emissions control systems (EVAP, EGR), cooling systems, lubrication systems, and engine diagnostics. Transmission Manual: Repair and overhaul procedures for the manual transmission, including clutch operation, gearbox components, and gear shift mechanisms. Transmission Automatic: Detailed overhaul and repair procedures for the automatic transmission, including torque converter, valve body, planetary gear sets, and electronic controls. Drivetrain: Front-wheel drive (FWD) system, including front axle, CV joints, drive shafts, and differential components. Suspension: Front and rear suspension systems (MacPherson struts front, multi-link rear), including shock absorbers, springs, control arms, bushings, and alignment specifications. Steering: Power steering system, including pump, steering rack, tie rods, and associated components. Brakes: Front and rear disc brake systems, including hydraulic components (master cylinder, brake lines, calipers), parking brake system, ABS (Anti-lock Braking System) components and diagnostics. Electrical System: Comprehensive coverage of the vehicle's electrical system, including battery, charging system (alternator), starting system, lighting, horns, wipers, power windows, and mirrors. Body And Chassis: Body construction, panel removal and installation, doors, windows, interior trim, exterior trim, bumpers, and basic chassis structure. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, including refrigerant handling, compressor, condenser, evaporator, blower motor, and control systems. Safety Systems: Airbag system operation, SRS (Supplemental Restraint System) components, and related diagnostics. Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air, fuel), coolant flushes, brake fluid changes, spark plug replacement, belt inspections and replacement. Troubleshooting: Diagnostic flowcharts and symptom-based troubleshooting guides for various systems and components. Repair And Rebuild: Step-by-step instructions for repairing and rebuilding major components such as engines, transmissions, brake calipers, and suspension parts. Component Replacement: Detailed guides for replacing common wear items and parts like clutches, alternators, starter motors, radiators, water pumps, and catalytic converters. Diagnostics: OBD-II (On-Board Diagnostics II) information, including diagnostic trouble codes (DTCs), sensor data interpretation, and diagnostic tool usage. Wheel Alignment: Specific camber, caster, and toe-in specifications for front and rear wheels. Electrical Diagnostics: Wiring diagrams, connector pinouts, resistance and voltage testing procedures for various electrical circuits. Technical Depth Depth Level: Comprehensive Target Audience: Mechanical technicians, advanced DIY enthusiasts. Diagnostic Capability: Advanced diagnostic procedures, including component testing, signal tracing, and interpretation of sensor data. Repair Scope: From basic fluid services to complete engine and transmission rebuilds, including specialized procedures for systems like ABS and airbags. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable PDF (standard for professional manuals). Printability: Printable pages. Print Quality Image Resolution: Expected to be high enough for clear diagrams and illustrations (typical for professional workshop manuals). Binding Type Digital Format: N/A (Digital File) Paper Type Digital Format: N/A (Digital File) ⚙️ Engine Specifications Primary Engine Base Engine: 2.4L Inline-4 (4G64) Optional Engine: 3.0L V6 SOHC (6G72), often turbocharged in higher trims. Performance Base Engine Horsepower: Approx. 147 hp @ 5800 rpm Base Engine Torque: Approx. 158 lb-ft @ 4000 rpm Gt Engine Horsepower: Approx. 197 hp @ 5500 rpm (Naturally Aspirated V6) Gt Engine Torque: Approx. 205 lb-ft @ 4000 rpm (Naturally Aspirated V6) Gts Engine Horsepower: Approx. 200 hp @ 5500 rpm (Naturally Aspirated V6, some variations may exist) Gts Engine Torque: Approx. 205 lb-ft @ 4000 rpm (Naturally Aspirated V6, some variations may exist) Gts Turbo Engine Horsepower: Approx. 260 hp @ 5500 rpm (Factory Turbo V6, rare, often aftermarket tuned) Gts Turbo Engine Torque: Approx. 255 lb-ft @ 3500 rpm (Factory Turbo V6, rare) Fuel System Fuel Delivery: Multi-point fuel injection (MPI) Recommended Fuel: 87 octane regular unleaded (for 2.4L and 3.0L NA), 91+ octane premium unleaded (for Turbocharged variants). Fuel Tank Capacity: 15.1 gallons (57 liters) Engine Codes 4 Cylinder Code: 4G64 V6 Code: 6G72 🔧 Transmission Standard Base Transmission: 5-speed manual transmission Optional Optional Transmission Na: 4-speed automatic transmission Optional Transmission V6: 5-speed automatic transmission Features Clutch Type: Hydraulically actuated,...
Younger buyers, enthusiasts seeking sporty styling and performance.
Competitive Analysis
Key Competitors:
Honda Civic Si, Acura RSX, Toyota Celica, Nissan 240SX (previous generation), Ford Mustang (lower trims).
Key Features
Styling:
Aggressive, aerodynamic design with a distinctive 'sunglasses' front end on this generation.
Engine Options:
Choice between a naturally aspirated inline-four and a potent turbocharged V6 engine.
Performance Variants:
GT and GTS trims offered enhanced performance, particularly the GTS with the V6.
Convertible Option:
Available as a convertible model, appealing to a broader market.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
PDF
Page Count:
3645
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed procedures for disassembly, inspection, repair, and reassembly of engine components, including cylinder head, block, pistons, connecting rods, crankshaft, camshafts, valves, and timing system.
Engine Performance:
Information on fuel injection systems (MPI), ignition systems, emissions control systems (EVAP, EGR), cooling systems, lubrication systems, and engine diagnostics.
Transmission Manual:
Repair and overhaul procedures for the manual transmission, including clutch operation, gearbox components, and gear shift mechanisms.
Transmission Automatic:
Detailed overhaul and repair procedures for the automatic transmission, including torque converter, valve body, planetary gear sets, and electronic controls.
Drivetrain:
Front-wheel drive (FWD) system, including front axle, CV joints, drive shafts, and differential components.
Suspension:
Front and rear suspension systems (MacPherson struts front, multi-link rear), including shock absorbers, springs, control arms, bushings, and alignment specifications.
Steering:
Power steering system, including pump, steering rack, tie rods, and associated components.
Brakes:
Front and rear disc brake systems, including hydraulic components (master cylinder, brake lines, calipers), parking brake system, ABS (Anti-lock Braking System) components and diagnostics.
Electrical System:
Comprehensive coverage of the vehicle's electrical system, including battery, charging system (alternator), starting system, lighting, horns, wipers, power windows, and mirrors.
Body And Chassis:
Body construction, panel removal and installation, doors, windows, interior trim, exterior trim, bumpers, and basic chassis structure.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, including refrigerant handling, compressor, condenser, evaporator, blower motor, and control systems.
Safety Systems:
Airbag system operation, SRS (Supplemental Restraint System) components, and related diagnostics.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements (oil, air, fuel), coolant flushes, brake fluid changes, spark plug replacement, belt inspections and replacement.
Troubleshooting:
Diagnostic flowcharts and symptom-based troubleshooting guides for various systems and components.
Repair And Rebuild:
Step-by-step instructions for repairing and rebuilding major components such as engines, transmissions, brake calipers, and suspension parts.
Component Replacement:
Detailed guides for replacing common wear items and parts like clutches, alternators, starter motors, radiators, water pumps, and catalytic converters.
Diagnostics:
OBD-II (On-Board Diagnostics II) information, including diagnostic trouble codes (DTCs), sensor data interpretation, and diagnostic tool usage.
Wheel Alignment:
Specific camber, caster, and toe-in specifications for front and rear wheels.
Electrical Diagnostics:
Wiring diagrams, connector pinouts, resistance and voltage testing procedures for various electrical circuits.
Technical Depth
Depth Level:
Comprehensive
Target Audience:
Mechanical technicians, advanced DIY enthusiasts.
Diagnostic Capability:
Advanced diagnostic procedures, including component testing, signal tracing, and interpretation of sensor data.
Repair Scope:
From basic fluid services to complete engine and transmission rebuilds, including specialized procedures for systems like ABS and airbags.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable PDF (standard for professional manuals).
Printability:
Printable pages.
Print Quality
Image Resolution:
Expected to be high enough for clear diagrams and illustrations (typical for professional workshop manuals).
Binding Type
Digital Format:
N/A (Digital File)
Paper Type
Digital Format:
N/A (Digital File)
⚙️ Engine Specifications
Primary Engine
Base Engine:
2.4L Inline-4 (4G64)
Optional Engine:
3.0L V6 SOHC (6G72), often turbocharged in higher trims.
Performance
Base Engine Horsepower:
Approx. 147 hp @ 5800 rpm
Base Engine Torque:
Approx. 158 lb-ft @ 4000 rpm
Gt Engine Horsepower:
Approx. 197 hp @ 5500 rpm (Naturally Aspirated V6)
Optional on higher trims, often linked to V6 models.
Passive Features
Airbags:
Front dual-stage airbags standard. Side curtain airbags were optional/unavailable on earlier models of this generation.
Seatbelts:
3-point seatbelts with pretensioners and load limiters.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, some models featured premium audio systems (e.g., Rockford Fosgate) with subwoofers.
Navigation:
Rarely offered, mostly aftermarket head units were common upgrades.
Driver Assistance
Cruise Control:
Standard on most trims.
Keyless Entry:
Available on higher trim levels.
Connectivity
Auxiliary Input:
Not typically equipped; aftermarket solutions are common for audio connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles (6,000 km) or 3 months, or 7,500 miles (12,000 km) or 6 months with synthetic oil. Refer to manual for severe vs. normal driving conditions.
Engine Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months.
Spark Plug Replacement:
Approx. 60,000 miles (96,000 km) for iridium-tipped plugs, consult manual for specific type and interval.
Timing Belt Replacement:
Every 60,000 miles (96,000 km) or 4 years (crucial for the 4G64 engine, interference engine).
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (API SJ or higher) for 2.4L and 3.0L engines. Check owner's manual for specific viscosity grade recommendations based on temperature.
Engine Oil Capacity:
Approx. 4.5 quarts (4.3 liters) with filter change for 2.4L; Approx. 4.7 quarts (4.4 liters) with filter change for 3.0L V6.
Coolant Type:
Ethylene Glycol based coolant, typically a 50/50 mix with distilled water. Consult manual for specific Mitsubishi approved coolant type (e.g., DIA-COOL Premium).
Transmission Fluid Manual:
API GL-4 Gear Oil, SAE 75W-90 or 80W-90.
Transmission Fluid Automatic:
Mitsubishi Genuine ATF-SP III or equivalent.
Power Steering Fluid:
Dexron III ATF or equivalent power steering fluid.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Engine Mounts:
Premature wear and cracking of engine and transmission mounts, especially on V6 models, leading to vibrations and clunking.
Timing Belt Tensioner:
Failure of the timing belt tensioner on the 4G64 engine can lead to catastrophic engine damage due to it being an interference engine.
Catalytic Converter:
The catalytic converter can become clogged or fail, affecting performance and emissions, particularly on higher mileage vehicles.
Cv Axles:
Wear and tear on CV joint boots can lead to torn boots, grease expulsion, and eventual joint failure, causing clicking noises when turning.
Interior Plastics:
Some interior plastic components can become brittle or degrade over time due to sun exposure.
ABS Sensors:
ABS wheel speed sensors can fail, leading to ABS warning lights and reduced braking performance.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Japanese automaker with a long history in motorsports and vehicle manufacturing, known for reliable and sometimes performance-oriented vehicles.
Model Evolution
Eclipse Lineage:
Successor to the popular DSM (Diamond-Star Motors) era Eclipse, originally developed with Chrysler (Eagle Talon, Plymouth Laser). This generation marked a shift to a more mainstream, less raw platform.
Production
Manufacturing Location:
Normal, Illinois, USA (joint venture with Chrysler Corporation, though the partnership ended before this generation's release).
Production Years:
2000-2005 (Third Generation)
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The V6 Eclipse models were often praised for their performance relative to price but did not consistently make '10 Best' lists in this generation.
Ratings
Consumer Reports:
Mixed reliability ratings for this generation, particularly concerning the 4-cylinder engine timing belt and overall electrical components.
Certifications
Emissions Compliance:
Meets EPA and California Air Resources Board (CARB) emissions standards for its respective model years.