Mitsubishi Eclipse-Eagle Talon Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi / Eagle Model: Eclipse / Talon Model Year: 1996 Platform Code: D30 (Eclipse) / D32A (Talon) 👋 Introduction Market Position Market Segment: Compact sports coupe, targeting performance enthusiasts. Competitive Analysis Competitors: Honda Prelude, Toyota Celica, Nissan 240SX, Ford Probe. Key Features Dsm Joint Venture: Product of the Diamond-Star Motors (DSM) joint venture between Mitsubishi Motors and Chrysler Corporation. Design Philosophy: Emphasized performance, styling, and advanced technology for its era. Manual Utility Diy Suitability: Suitable for owners with basic mechanical knowledge and tools for routine maintenance and minor repairs. Professional Use: Designed for professional mechanics in equipped workshops, providing in-depth procedures and specifications. Manual Value Backup Purpose: Intended as a backup for original paper manuals, protecting the original from wear and tear. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service and repair for 1996 Mitsubishi Eclipse and Eagle Talon. Shared Platform: Covers both Mitsubishi Eclipse and Eagle Talon due to shared Diamond-Star Motors (DSM) platform. Page Count Estimated Page Count: Likely over 1000 pages (typical for FSMs of this era). Manual Type Type: Factory Service Manual (FSM) / Repair Manual / Workshop Manual Language Language: English Format File Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, lubrication, cooling, fuel system, intake and exhaust, clutch, manual transaxle, automatic transaxle, propeller shaft & universal joints. Chassis: Front suspension, rear suspension, rear axle, brakes (service and parking), steering, wheels and tires. Electrical Systems: Engine electrical, chassis electrical, fused link and fuse location, inspection terminal location, grounding location, relay location, sensor location, control unit location, solenoid/solenoid valve location, diode location, harness connector inspection, circuit diagrams, configuration diagrams. Body And Comfort: Body and Supplemental Restraint System (SRS), heaters & air conditioning. Emissions: Emission Control Systems. Procedures Included Maintenance: Detailed lubrication and maintenance procedures, service intervals. Repair And Reassembly: Step-by-step procedures for disassembly and reassembly of all major components. Inspection And Diagnosis: Inspection of components, diagnostic procedures for troubleshooting. Component Identification: Component identification and unit repair. Technical Depth Depth: Comprehensive, from basic maintenance to advanced diagnostics and full rebuilds. Audience Suitability: Primarily for trained mechanics but detailed enough for knowledgeable DIY owners. 📊 Manual Specifications File Format Quality: Poor (as stated in product description, implying potential for low resolution or OCR issues). Compatibility: All Versions of Windows & Mac. Required Software: Adobe PDF Reader, WinRAR. Print Quality Print Recommendation: Not recommended for printing due to stated 'Poor' quality; best for digital use. Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Options: 2.0L 4G63 Naturally Aspirated Inline-4, 2.0L 4G63 Turbocharged Inline-4, 2.4L 4G64 Naturally Aspirated Inline-4 (less common on Talon, more on Eclipse GT). Specific Engine Codes: 4G63, 4G64 Performance Horsepower Naturally Aspirated: Approx. 140-150 hp (2.0L NA), 150-160 hp (2.4L NA) Horsepower Turbocharged: Approx. 210-220 hp (2.0L Turbo AWD/FWD) Torque Turbocharged: Approx. 200-215 lb-ft (2.0L Turbo AWD/FWD) Fuel System Injection Type: Multi-point Fuel Injection (MPI). Fuel Requirement: 87 octane for NA, 91 octane recommended for Turbocharged models. Engine Management ECU Type: ECI Multi (Electronic Controlled Injection Multi). 🔧 Transmission Standard Manual Transmission: 5-speed manual (FWD and AWD configurations). Optional Automatic Transmission: 4-speed automatic (FWD and AWD configurations). Features AWD System: Available Advanced All-Wheel Drive (AWD) with viscous coupling center differential and open rear differential (or optional limited-slip rear differential on some performance trims). Fluid Specifications Manual Transaxle Fluid: API GL-4 SAE 75W-90 or equivalent (check manual for specific Mitsubishi/Chrysler part numbers). Automatic Transaxle Fluid: Mitsubishi DiaQueen ATF-SP II M or equivalent (check manual for specific part numbers). 📐 Dimensions Exterior Wheelbase: Approx. 103.7 inches. Length: Approx. 177.4 inches. Width: Approx. 69.7 inches. Height: Approx. 51.7 inches. Weights Curb Weight: Approx. 2,900 - 3,300 lbs (depending on trim and drivetrain). Gross Vehicle Weight Rating: Varies by model, consult manual. 🛡️ Safety Features Ratings NHTSA Front Impact: Refer to original NHTSA reports for 1996 models; data may vary. Generally considered adequate for its time. Active Features ABS: Anti-lock Braking System (ABS) available on most trims, standard on some performance models. Traction Control: Traction Control System (TCS) available on some AWD turbo models. Passive Features Airbags: Driver and passenger airbags standard. Seatbelts: 3-point front seatbelts with pretensioners, 3-point rear seatbelts. Srs System: Supplemental Restraint System (SRS) coverage detailed in manual. 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette player, optional CD player. Speaker configuration varies by trim. Climate Control: Manual or automatic climate control systems available, depending on trim. Driver Assistance Cruise Control: Standard on most models. Anti Theft: Factory immobilizer or alarm system may be present on some later models or as an option. Connectivity Connectivity Features: Basic for its era; primarily analog systems. No modern smartphone integration or Bluetooth. 🔧 Maintenance Service Intervals Oil Change: Every 3,750 - 5,000 miles or 6 months (whichever...
Front suspension, rear suspension, rear axle, brakes (service and parking), steering, wheels and tires.
Electrical Systems:
Engine electrical, chassis electrical, fused link and fuse location, inspection terminal location, grounding location, relay location, sensor location, control unit location, solenoid/solenoid valve location, diode location, harness connector inspection, circuit diagrams, configuration diagrams.
Body And Comfort:
Body and Supplemental Restraint System (SRS), heaters & air conditioning.
Emissions:
Emission Control Systems.
Procedures Included
Maintenance:
Detailed lubrication and maintenance procedures, service intervals.
Repair And Reassembly:
Step-by-step procedures for disassembly and reassembly of all major components.
Inspection And Diagnosis:
Inspection of components, diagnostic procedures for troubleshooting.
Component Identification:
Component identification and unit repair.
Technical Depth
Depth:
Comprehensive, from basic maintenance to advanced diagnostics and full rebuilds.
Audience Suitability:
Primarily for trained mechanics but detailed enough for knowledgeable DIY owners.
📊 Manual Specifications
File Format
Quality:
Poor (as stated in product description, implying potential for low resolution or OCR issues).
Compatibility:
All Versions of Windows & Mac.
Required Software:
Adobe PDF Reader, WinRAR.
Print Quality
Print Recommendation:
Not recommended for printing due to stated 'Poor' quality; best for digital use.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.0L 4G63 Naturally Aspirated Inline-4, 2.0L 4G63 Turbocharged Inline-4, 2.4L 4G64 Naturally Aspirated Inline-4 (less common on Talon, more on Eclipse GT).
Specific Engine Codes:
4G63, 4G64
Performance
Horsepower Naturally Aspirated:
Approx. 140-150 hp (2.0L NA), 150-160 hp (2.4L NA)
Horsepower Turbocharged:
Approx. 210-220 hp (2.0L Turbo AWD/FWD)
Torque Turbocharged:
Approx. 200-215 lb-ft (2.0L Turbo AWD/FWD)
Fuel System
Injection Type:
Multi-point Fuel Injection (MPI).
Fuel Requirement:
87 octane for NA, 91 octane recommended for Turbocharged models.
Engine Management
ECU Type:
ECI Multi (Electronic Controlled Injection Multi).
🔧 Transmission
Standard
Manual Transmission:
5-speed manual (FWD and AWD configurations).
Optional
Automatic Transmission:
4-speed automatic (FWD and AWD configurations).
Features
AWD System:
Available Advanced All-Wheel Drive (AWD) with viscous coupling center differential and open rear differential (or optional limited-slip rear differential on some performance trims).
Fluid Specifications
Manual Transaxle Fluid:
API GL-4 SAE 75W-90 or equivalent (check manual for specific Mitsubishi/Chrysler part numbers).
Automatic Transaxle Fluid:
Mitsubishi DiaQueen ATF-SP II M or equivalent (check manual for specific part numbers).
📐 Dimensions
Exterior
Wheelbase:
Approx. 103.7 inches.
Length:
Approx. 177.4 inches.
Width:
Approx. 69.7 inches.
Height:
Approx. 51.7 inches.
Weights
Curb Weight:
Approx. 2,900 - 3,300 lbs (depending on trim and drivetrain).
Gross Vehicle Weight Rating:
Varies by model, consult manual.
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Refer to original NHTSA reports for 1996 models; data may vary. Generally considered adequate for its time.
Active Features
ABS:
Anti-lock Braking System (ABS) available on most trims, standard on some performance models.
Traction Control:
Traction Control System (TCS) available on some AWD turbo models.
Passive Features
Airbags:
Driver and passenger airbags standard.
Seatbelts:
3-point front seatbelts with pretensioners, 3-point rear seatbelts.
Srs System:
Supplemental Restraint System (SRS) coverage detailed in manual.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player. Speaker configuration varies by trim.
Climate Control:
Manual or automatic climate control systems available, depending on trim.
Driver Assistance
Cruise Control:
Standard on most models.
Anti Theft:
Factory immobilizer or alarm system may be present on some later models or as an option.
Connectivity
Connectivity Features:
Basic for its era; primarily analog systems. No modern smartphone integration or Bluetooth.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,750 - 5,000 miles or 6 months (whichever comes first), depending on driving conditions (consult manual for specific recommendations).
Coolant Flush:
Every 30,000 - 60,000 miles or 2-4 years (refer to manual for specific coolant type and interval).
Spark Plugs:
Every 30,000 - 60,000 miles (depending on plug type, e.g., platinum).
Fluid Specifications
Engine Oil Capacity:
Approx. 4.5 quarts (4.3 liters) with filter for 2.0L, 5.0 quarts (4.7 liters) for 2.4L (verify in manual).
Engine Oil Viscosity:
API SG or SH 5W-30 or 10W-30 (verify in manual).
Coolant Type:
Ethylene Glycol based coolant, typically Asian Red or Green type (check manual for OEM specification).
Brake Fluid:
DOT 3 or DOT 4 Brake Fluid (verify in manual).
Known Issues
Turbo Failure:
Turbocharger failure can occur due to oil starvation or improper shutdown procedures (lacking cool-down time).
Suspension Wear:
Worn control arm bushings, ball joints, and tie rod ends are common due to the sporty nature of the car.
Clutch Wear:
Clutch wear is typical for manual transmission performance vehicles, especially if driven aggressively.
Power Steering Leaks:
Leaking power steering hoses or pump can be an issue.
Srs Light:
The SRS warning light can illuminate due to faulty clock spring or seatbelt sensors.
Timing Belt:
Timing belt replacement is critical at specified intervals (e.g., 60,000 miles) to prevent catastrophic engine damage on 4G63/4G64 engines.
📚 Vehicle History
Brand Heritage
Mitsubishi Heritage:
Mitsubishi has a long history in motorsports and performance vehicle development, notably with the Lancer Evolution lineage.
Eagle Heritage:
Eagle was a brand created by Chrysler to market imported and performance-oriented vehicles, often with Mitsubishi origins (e.g., Eagle Summit, Eagle Vision).
Model Evolution
Generation:
This represents the second generation of the Mitsubishi Eclipse, introduced for the 1995 model year.
Dsm Platform:
The DSM platform underpinned the Eclipse, Talon, and Plymouth Laser, sharing many mechanical and structural components.
Production
Manufacturing Location:
United States (Normal, Illinois) under Diamond-Star Motors.
Production Period:
1990-1999 (for the Eclipse/Talon nameplates).
🏆 Awards & Recognition
Recognitions
Performance Accolades:
Often praised for its turbocharged engine performance and handling, especially the AWD variants, gaining a cult following.
Design Awards:
The second generation featured a more aerodynamic and modern design, contributing to its appeal.
Ratings
Reliability Ratings:
Mixed reliability historically, with specific powertrain components (turbo, AWD) requiring diligent maintenance. Owners often praise the robustness of the 4G63 engine itself when properly cared for.