Mitsubishi Evolution X Evo 10 2008 2009 2010 Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution X (Evo 10) Model Code: CZ4A Chassis Code: CZ4A Codes Engine Code Primary: 4B11T 👋 Introduction Market Position Segment: Performance Compact Sedan / Rally-Bred Sports Sedan Target Audience: Enthusiasts, performance drivers, DIY mechanics, professional repair shops Competitive Analysis Competitors: Subaru WRX STI, Honda Civic Type R, Volkswagen Golf GTI/R, Ford Focus RS Key Features Vehicle Identity: Renowned for its advanced All-Wheel Control (AWC) system, powerful turbocharged engine, and rally-bred performance heritage. Manual Purpose: To provide comprehensive guidance for the maintenance, repair, and diagnosis of the Mitsubishi Lancer Evolution X for the specified model years. 📋 Manual Details Coverage Areas Years Covered: 2008, 2009, 2010 Page Count Total Pages: 3100 Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, timing belt/chain, cylinder head, pistons, crankshaft, lubrication, cooling system Engine Management: Fuel injection, ignition system, emissions control, ECU diagnosis, sensor specifications Transmission Manual: Clutch system, gearbox overhaul, gear ratios, shift mechanisms, fluid specifications Transmission Automatic: Automatic transmission overhaul (TC-SST), clutch packs, hydraulic control, fluid specifications, torque converter Drivetrain: All-Wheel Control (AWC) system, ACD (Active Center Differential), AYC (Active Yaw Control), driveshafts, differentials, propeller shaft, wheel hubs Suspension: Front and rear suspension components, shock absorbers, springs, control arms, bushings, alignment procedures Brakes: Brake system diagnostics, ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution), hydraulic components, rotor and pad replacement, bleeding procedures Steering: Power steering system, steering rack, tie rods, steering column, alignment Body Chassis: Body panel removal and installation, structural integrity, chassis repair, door mechanisms, glass replacement Electrical System: Wiring diagrams, battery, charging system, starter motor, lighting, accessories, body control module (BCM) HVAC: Heating, ventilation, and air conditioning system, refrigerant, compressor, evaporator, heater core Interior: Seat removal, dashboard components, trim panels, airbags, interior lighting Exterior: Bumpers, fenders, hood, trunk, mirrors, lighting, exterior trim Safety Systems: Airbag system diagnosis and repair, seat belt mechanisms Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, tire rotations, brake inspections Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting for all major systems Repair Procedures: Step-by-step instructions for component removal, repair, and reinstallation Diagnostic Procedures: Detailed procedures for diagnosing electrical and mechanical faults using specialized tools and methods Torque Specifications: All critical fastener torque values for engine, chassis, and body components Wiring Diagrams: Comprehensive electrical schematics for all vehicle circuits Specifications Data: Detailed technical data for all systems and components Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, complex diagnostics and electrical troubleshooting 📊 Manual Specifications File Format Quality: High-resolution, searchable PDF with clear text and images Print Quality Printability: Designed for printing individual sections or the entire manual, with clear layouts Binding Type Binding Recommendation: Digital access is primary; for physical use, recommend professional spiral binding for ease of use in workshop environments Paper Type Paper Recommendation: Standard paper; laminated pages recommended for workshop use to protect against grease and fluids ⚙️ Engine Specifications Primary Engine Engine Type: 2.0L Inline 4-cylinder DOHC 16-Valve Turbocharged MIVEC Performance Horsepower Hp: Approx. 291 hp @ 6500 rpm (Varies slightly by market/year) Torque Lb-Ft: Approx. 300 lb-ft @ 4400 rpm (Varies slightly by market/year) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with multi-point injection Turbocharger: Mitsubishi TD05H-152G6-10.5cm2 (MHI) turbocharger with intercooler Engine Construction Block Material: Aluminum Alloy Head Material: Aluminum Alloy Bore X Stroke: 86.0 mm x 86.0 mm Compression Ratio: 8.9:1 Cooling System Cooling Type: Water-cooled 🔧 Transmission Standard Transmission Type Std: 5-speed Manual Transmission (New Venture Gear NV56) Optional Transmission Type Opt: 6-speed Twin-Clutch Sportronic Shift Transmission (TC-SST) Features Awc Integration: Integrated with the All-Wheel Control (AWC) system, including ACD and AYC Fluid Specifications Manual Transmission Fluid: API GL-4 or GL-5, SAE 75W-90 (Consult specific vehicle recommendations) Tc Sst Fluid: Mitsubishi Diaqueen ATF SP-IV RR or equivalent (Specific TC-SST fluid required) 📐 Dimensions Exterior Length: Approx. 4535 mm (178.5 in) Width: Approx. 1810 mm (71.3 in) Height: Approx. 1475 mm (58.1 in) Wheelbase: Approx. 2635 mm (103.7 in) Front Track: Approx. 1545 mm (60.8 in) Rear Track: Approx. 1540 mm (60.6 in) Weights Curb Weight Kg: Approx. 1500-1550 kg (3307-3417 lbs) depending on transmission and trim Wheels Tires Standard Wheel Size: 18 x 8.5 inches Standard Tire Size: 245/40R18 Bolt Pattern: 5x114.3 mm (5x4.5 inches) 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star (for models equipped with side curtain airbags) IIHS Side Impact: Good (for models with side airbags) Active Features ABS: Standard Anti-lock Braking System Ebd: Standard Electronic Brake-force Distribution AWD: Advanced S-AWC (Super All-Wheel Control) system with ACD and AYC Traction Control: Standard Traction Control System (TCL) Stability Control: Standard Active Stability Control (ASC) Passive Features Airbags: Front driver and passenger airbags, front side impact airbags, optional side curtain airbags Seatbelts: 3-point front and...
Diagnostic trouble codes (DTCs), symptom-based troubleshooting for all major systems
Repair Procedures:
Step-by-step instructions for component removal, repair, and reinstallation
Diagnostic Procedures:
Detailed procedures for diagnosing electrical and mechanical faults using specialized tools and methods
Torque Specifications:
All critical fastener torque values for engine, chassis, and body components
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle circuits
Specifications Data:
Detailed technical data for all systems and components
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, complex diagnostics and electrical troubleshooting
📊 Manual Specifications
File Format
Quality:
High-resolution, searchable PDF with clear text and images
Print Quality
Printability:
Designed for printing individual sections or the entire manual, with clear layouts
Binding Type
Binding Recommendation:
Digital access is primary; for physical use, recommend professional spiral binding for ease of use in workshop environments
Paper Type
Paper Recommendation:
Standard paper; laminated pages recommended for workshop use to protect against grease and fluids
Approx. 1500-1550 kg (3307-3417 lbs) depending on transmission and trim
Wheels Tires
Standard Wheel Size:
18 x 8.5 inches
Standard Tire Size:
245/40R18
Bolt Pattern:
5x114.3 mm (5x4.5 inches)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (for models equipped with side curtain airbags)
IIHS Side Impact:
Good (for models with side airbags)
Active Features
ABS:
Standard Anti-lock Braking System
Ebd:
Standard Electronic Brake-force Distribution
AWD:
Advanced S-AWC (Super All-Wheel Control) system with ACD and AYC
Traction Control:
Standard Traction Control System (TCL)
Stability Control:
Standard Active Stability Control (ASC)
Passive Features
Airbags:
Front driver and passenger airbags, front side impact airbags, optional side curtain airbags
Seatbelts:
3-point front and rear seatbelts with pretensioners and force limiters
💡 Technology Features
Infotainment
Head Unit:
Factory AM/FM/CD/MP3 audio system, optional Rockford Fosgate premium audio, Bluetooth connectivity (on some trims/years).
Driver Assistance
Key Systems:
S-AWC (Super All-Wheel Control) with Active Center Differential (ACD) and Active Yaw Control (AYC), ABS, EBD, ASC, TCL.
Keyless Entry:
Standard keyless entry and start on many models.
Connectivity
Usb Aux:
Available USB and Auxiliary input ports for audio devices.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles (6,000 km) or 6 months (severe driving) / 7,500 miles (12,000 km) or 12 months (normal driving) - consult manual for specifics.
Air Filter Replacement:
Check every 15,000 miles (24,000 km), replace as needed.
Spark Plug Replacement:
Iridium spark plugs typically last up to 60,000 miles (96,000 km).
Timing Belt Chain:
The 4B11T uses a timing chain, designed for the life of the engine, though tensioners and guides may require inspection.
Fluid Specifications
Engine Oil Type:
SAE 0W-30 or 5W-30 Synthetic Engine Oil (API SN, ILSAC GF-5 compliant). Refer to manual for precise viscosity and API/ILSAC ratings.
Engine Oil Capacity Liters:
Approx. 4.5 Liters (4.8 US Quarts) with filter change
Coolant Type:
Mitsubishi Super Long Life Coolant (or equivalent OAT coolant)
Brake Fluid Type:
DOT 3 or DOT 4 (Consult manual for specific recommendation)
Known Issues
Common Complaints:
Read-thinning of camshaft lobe surfaces (4B11T), turbocharger wear, AC system leaks, SRS warning lights due to clock spring, TC-SST clutch wear (if applicable).
Maintenance Focus:
Crucial to maintain proper oil levels and quality, especially for high-performance driving. Regular inspection of ACD and AYC system fluids and operation is also key.
📚 Vehicle History
Brand Heritage
Rally Roots:
Direct lineage from Mitsubishi's storied WRC (World Rally Championship) success, carrying the 'Evolution' moniker and performance DNA.
Model Evolution
Generation:
Tenth generation of the Lancer Evolution, marking a significant redesign from previous generations, adopting a more aggressive styling and the new 4B11T engine.
Platform:
Based on the Mitsubishi Lancer platform.
Production
Manufacturing Location:
Mizushima Plant, Kurashiki, Okayama, Japan
Production Period:
October 2007 - August 2015 (Model years 2008-2015)
🏆 Awards & Recognition
Recognitions
Performance Awards:
Consistently praised by automotive media for its handling, performance, and technological integration, often appearing on 'best of' lists for sports sedans.
Ratings
Jdm Classics:
Considered a modern JDM classic and highly sought after by performance car enthusiasts worldwide.