Mitsubishi Evolution X Evo 10 2008-2010 Workshop Service Repair Manual
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The Mitsubishi Lancer Evolution X, also known by its model code CZ4A, represents the tenth generation of the legendary performance sedan, produced for the 2008, 2009, and 2010 model years. This rally-bred homologation special is celebrated for its potent 2.0-liter turbocharged 4B11T engine, delivering 291 horsepower and 300 lb-ft of torque, coupled with sophisticated Super All-Wheel Control (S-AWC) system. Renowned for its exceptional handling, precise steering, and advanced drivetrain control, the Lancer Evolution X offers a driving experience deeply rooted in motorsport heritage, making it a standout in the performance car segment. This comprehensive factory service manual provides in-depth coverage for the Lancer Evolution X (CZ4A), focusing on workshop service and repair. It details maintenance procedures, diagnostic strategies, and troubleshooting guidance across all major systems, including the powertrain (engine, transmission, drivetrain), chassis, electrical, and body. With over 2,000 pages of technical information, this English-language manual is an indispensable resource for owners, mechanics, and technicians. It covers everything from routine oil changes and spark plug replacements to complete engine overhauls and transmission rebuilds, offering detailed specifications, wiring diagrams, and diagnostic trouble code (DTC) interpretations to ensure optimal vehicle maintenance and repair. 🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution X (Evo 10) Model Code: CZ4A Years Covered: 2008, 2009, 2010 Generation Generation: 10th Generation Generation Code: CZ4A 👋 Introduction Market Position Segment: Performance Sedan / Rally Homologation Special Target Audience: Enthusiasts, Performance Drivers, DIY Mechanics Competitive Analysis Key Competitors: Subaru WRX STI, Subaru Impreza WRX, Ford Focus RS (later generations), Volkswagen Golf R (later generations) Key Features Powertrain Emphasis: Advanced All-Wheel Drive (S-AWC), Powerful Turbocharged Engine Driving Dynamics: Rally-bred handling, precise steering, sophisticated drivetrain control 📋 Manual Details Coverage Areas Primary Focus: Workshop Service and Repair Secondary Focus: Maintenance, Diagnostics, Troubleshooting Page Count Estimated Page Count: 2000+ Manual Type Manual Type: Factory Service Manual (FSM) Language Language: English Format Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Powertrain: Engine (4B11T), Transmission (SST/Manual), Drivetrain (AYC/ACD) Chassis: Suspension, Steering, Brakes (ABS/Brembo) Electrical: Wiring Diagrams, ECU, Lighting, HVAC, Audio Body: Exterior Panels, Interior Trim, Doors, Glass Procedures Included Maintenance Procedures: Oil Changes, Filter Replacements, Spark Plugs, Belts, Hoses Repair Procedures: Engine Overhaul, Transmission Rebuild, Turbocharger Service, Differential Service Diagnostics: Troubleshooting Flowcharts, DTC Codes (Diagnostic Trouble Codes), Sensor Testing Specifications: Torque Specs, Fluid Capacities, Component Clearances Technical Depth Depth: Comprehensive (from basic maintenance to complete engine/transmission rebuilds) Diagnostic Capabilities: Includes specific procedures for reading and interpreting diagnostic trouble codes (DTCs) using MUT-III or equivalent diagnostic tools. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text Print Quality Printability: High-resolution, printable pages Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: 4B11T Engine Type: Inline-4, DOHC, 16-valve, Turbocharged, Intercooled Displacement: 2.0 Liters (1998 cc) Performance Horsepower: 291 hp @ 6,000 rpm (US Market) Torque: 300 lb-ft @ 3,500 rpm (US Market) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Multi-Point Injection (MPI) Fuel Type: Premium Unleaded Gasoline (91+ Octane) Engine Management Engine Control Unit: Mitsubishi Motors Multi-Vision Intelligent Tester (MUT-III) compatible ECU 🔧 Transmission Standard Transmission Type: 6-speed Twin-Clutch Sportronic Shift Transmission (TC-SST) Optional Transmission Type: 5-speed Manual Transmission (for some markets/trims) Features Tc Sst Modes: Normal, Sport, Super Sport Tc Sst Fluid Fluid Type: Diamond ATF SP-IV RR or equivalent 📐 Dimensions Exterior Length: 179.5 inches (4560 mm) Width: 71.3 inches (1810 mm) Height: 57.7 inches (1465 mm) Wheelbase: 104.4 inches (2650 mm) Weights Curb Weight: Approx. 3,373 - 3,417 lbs (1530 - 1550 kg) depending on transmission Gross Vehicle Weight Rating: Approx. 4,575 lbs (2075 kg) 🛡️ Safety Features Ratings NHTSA Frontal Crash Rating: 5-Star (for applicable models/years) IIHS Front Offset Crash Rating: Good (for applicable models/years) Active Features Traction Control: Active Stability Control (ASC) / Traction Control (TCL) All Wheel Drive System: Super All-Wheel Control (S-AWC) with ACD and AYC Anti Lock Brakes: Anti-lock Braking System (ABS) with Electronic Brakeforce Distribution (EBD) and Brake Assist (BA) Passive Features Airbags: Frontal, Side-Impact, Curtain Airbags Seatbelts: Pretensioners with Force Limiters 💡 Technology Features Infotainment Audio System: Rockford Fosgate Premium Audio System (optional on some trims) Navigation: Touchscreen Navigation System (optional) Driver Assistance Adaptive Cruise Control: Not typically available on this generation. Keyless Entry Start: Keyless Operation System (KOS) with Push-Button Start Connectivity Bluetooth: Bluetooth hands-free calling and audio streaming (optional) 🔧 Maintenance Service Intervals Engine Oil Change: Every 3,750 miles or 6 months (severe service), 7,500 miles or 12 months (normal service) Engine Oil Filter Replacement: With every oil change Air Filter Replacement: Every 15,000 miles or 12 months Spark Plug Replacement: Every 30,000 miles (NGK Iridium) Coolant Flush: Every 30,000 miles or 24 months Tc Sst Fluid Change: Every 30,000 miles or 24 months Fluid Specifications Engine Oil Type: 5W-30 Synthetic (API SN or ILSAC GF-5 rated) Engine Oil...
The Mitsubishi Lancer Evolution X, also known by its model code CZ4A, represents the tenth generation of the legendary performance sedan, produced for the 2008, 2009, and 2010 model years. This rally-bred homologation special is celebrated for its potent 2.0-liter turbocharged 4B11T engine, delivering 291 horsepower and 300 lb-ft of torque, coupled with sophisticated Super All-Wheel Control (S-AWC) system. Renowned for its exceptional handling, precise steering, and advanced drivetrain control, the Lancer Evolution X offers a driving experience deeply rooted in motorsport heritage, making it a standout in the performance car segment.
This comprehensive factory service manual provides in-depth coverage for the Lancer Evolution X (CZ4A), focusing on workshop service and repair. It details maintenance procedures, diagnostic strategies, and troubleshooting guidance across all major systems, including the powertrain (engine, transmission, drivetrain), chassis, electrical, and body. With over 2,000 pages of technical information, this English-language manual is an indispensable resource for owners, mechanics, and technicians. It covers everything from routine oil changes and spark plug replacements to complete engine overhauls and transmission rebuilds, offering detailed specifications, wiring diagrams, and diagnostic trouble code (DTC) interpretations to ensure optimal vehicle maintenance and repair.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution X (Evo 10)
Model Code:
CZ4A
Years Covered:
2008, 2009, 2010
Generation
Generation:
10th Generation
Generation Code:
CZ4A
👋 Introduction
Market Position
Segment:
Performance Sedan / Rally Homologation Special
Target Audience:
Enthusiasts, Performance Drivers, DIY Mechanics
Competitive Analysis
Key Competitors:
Subaru WRX STI, Subaru Impreza WRX, Ford Focus RS (later generations), Volkswagen Golf R (later generations)
5-speed Manual Transmission (for some markets/trims)
Features
Tc Sst Modes:
Normal, Sport, Super Sport
Tc Sst Fluid
Fluid Type:
Diamond ATF SP-IV RR or equivalent
📐 Dimensions
Exterior
Length:
179.5 inches (4560 mm)
Width:
71.3 inches (1810 mm)
Height:
57.7 inches (1465 mm)
Wheelbase:
104.4 inches (2650 mm)
Weights
Curb Weight:
Approx. 3,373 - 3,417 lbs (1530 - 1550 kg) depending on transmission
Gross Vehicle Weight Rating:
Approx. 4,575 lbs (2075 kg)
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Rating:
5-Star (for applicable models/years)
IIHS Front Offset Crash Rating:
Good (for applicable models/years)
Active Features
Traction Control:
Active Stability Control (ASC) / Traction Control (TCL)
All Wheel Drive System:
Super All-Wheel Control (S-AWC) with ACD and AYC
Anti Lock Brakes:
Anti-lock Braking System (ABS) with Electronic Brakeforce Distribution (EBD) and Brake Assist (BA)
Passive Features
Airbags:
Frontal, Side-Impact, Curtain Airbags
Seatbelts:
Pretensioners with Force Limiters
💡 Technology Features
Infotainment
Audio System:
Rockford Fosgate Premium Audio System (optional on some trims)
Navigation:
Touchscreen Navigation System (optional)
Driver Assistance
Adaptive Cruise Control:
Not typically available on this generation.
Keyless Entry Start:
Keyless Operation System (KOS) with Push-Button Start
Connectivity
Bluetooth:
Bluetooth hands-free calling and audio streaming (optional)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,750 miles or 6 months (severe service), 7,500 miles or 12 months (normal service)
Engine Oil Filter Replacement:
With every oil change
Air Filter Replacement:
Every 15,000 miles or 12 months
Spark Plug Replacement:
Every 30,000 miles (NGK Iridium)
Coolant Flush:
Every 30,000 miles or 24 months
Tc Sst Fluid Change:
Every 30,000 miles or 24 months
Fluid Specifications
Engine Oil Type:
5W-30 Synthetic (API SN or ILSAC GF-5 rated)
Engine Oil Capacity:
5.7 US quarts (5.4 liters) with filter change
Coolant Type:
Mitsubishi Super Long Life Coolant (Pink) or equivalent HOAT
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Engine Wear:
Potential for piston ring land failure or connecting rod bearing wear under sustained high load/heat (especially with modifications). Regular oil changes and proper warm-up/cool-down are crucial.
Tc Sst Reliability:
Some early models experienced transmission control module (TCM) issues or clutch pack wear. Proper maintenance and avoiding aggressive driving in 'Normal' mode can help.
Rust Perforation:
Common with many vehicles of this era, especially in areas with road salt. Check wheel arches, rocker panels, and underbody.
📚 Vehicle History
Brand Heritage
Heritage Connection:
Direct lineage from Mitsubishi's successful World Rally Championship (WRC) cars
Model Evolution
Design Philosophy:
Lancer Evolution X marked a significant redesign from its predecessors, moving to a more global platform and introducing new technologies.
Platform Change:
Based on the Mitsubishi Lancer (GS platform) but heavily modified for performance.
Production
Production Years:
2007 - 2016 (Global)
Assembly Location:
Mizushima Plant, Kurashiki, Okayama, Japan
🏆 Awards & Recognition
Recognitions
Performance Acclaim:
Consistently praised by automotive media for its exceptional handling, acceleration, and AWD system.
Ratings
Track Performance:
Highly regarded for its capability on both road and track, often compared favorably to more expensive sports cars.