🏷️ Basic Information Identification Make: Mitsubishi Forklift Trucks Model: FD25 Product Type: Service Repair Manual Codes Model Code: FD25 👋 Introduction Market Position Target Audience: Forklift technicians, mechanics, service departments, and fleet managers Competitive Analysis Value Proposition: Provides essential, detailed technical information for efficient and accurate maintenance and repair, reducing downtime and operational costs. Key Features Comprehensive Coverage: Covers all major systems and components of the Mitsubishi FD25 forklift. Diagnostic Tools: Includes flowcharts and diagnostic trees for systematic problem-solving. Illustrative Content: Features diagrams, illustrations, and exploded views to aid understanding. 📋 Manual Details Coverage Areas Systems Covered: Engine, Powertrain, Hydraulics, Electrical System, Chassis, Steering, Brakes, Cooling System, Fuel System, Mast Assembly, Operator Compartment Page Count Estimated Pages: 500+ Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Service: Detailed overhaul procedures, diagnostics, component testing for gasoline/LPG and diesel engines (specific models may vary). Transmission Service: Automatic transmission diagnostics, repair, and adjustment procedures, including torque converter and hydraulic controls. Hydraulic System: Troubleshooting, repair, and adjustment of lift, tilt, and side-shift functions, including pump, valve body, cylinder, and hose service. Electrical System: Wiring diagrams, component identification, troubleshooting for lighting, starting, charging, and instrumentation systems. Chassis And Steering: Front and rear axle service, steering system components, linkage adjustments, and wheel bearing maintenance. Brake System: Drum or disc brake service, parking brake adjustment, and hydraulic brake system components. Mast And Attachments: Inspection, lubrication, and repair of mast channels, rollers, chains, and fork carriage. Procedures Included General Maintenance: Scheduled maintenance, lubrication points, filter replacement, and general inspections. Troubleshooting Guides: Systematic diagnostic procedures for common faults and performance issues. Component Replacement: Detailed step-by-step instructions for replacing major components. Adjustment Procedures: Calibration and adjustment of critical systems like brakes, steering, and hydraulics. Overhaul Instructions: Complete rebuild procedures for engines, transmissions, and hydraulic pumps. Technical Depth Depth Of Coverage: Comprehensive, covering routine maintenance to major component overhauls and advanced diagnostics. Diagnostic Capabilities: Detailed fault code interpretation and systematic troubleshooting steps. Specifications And Tolerances: Precise technical specifications, clearances, and torque values for all components. 📊 Manual Specifications File Format File Format: PDF Searchable Text: Yes Printable: Yes Print Quality Image Resolution: High-resolution for clear diagrams and illustrations Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type Options: Gasoline/LPG (e.g., Mitsubishi 4G33, 4G52, or similar) and Diesel (e.g., Mitsubishi S4S, S4Q2, or similar) - Specific engine dependent on variant. Performance Typical Horsepower Range: 45-60 HP (Approximate, varies by specific engine and fuel type) Typical Torque Range: 80-110 lb-ft (Approximate, varies by specific engine and fuel type) Fuel System Fuel Delivery Gasoline Lpg: Carburetor or Fuel Injection (depending on model year and specification) Fuel Delivery Diesel: Direct Injection with Mechanical or Electronic Fuel Injection Pump Cooling System Cooling Type: Water-cooled, pressurized system with radiator and fan Lubrication System Oil Type: API CG-4 or equivalent for Diesel, API SG or equivalent for Gasoline/LPG (refer to manual for specific grades) Oil Capacity: Approx. 4.5-6.0 Liters (Varies by engine) 🔧 Transmission Standard Transmission Type: Torque Converter Automatic Transmission (TCAT) Optional Optional Transmission: Manual Transmission (Less common for this model) Features Transmission Control: Hydraulically operated, single-stage torque converter Transmission Fluid Type: Dexron III or equivalent automatic transmission fluid (ATF) Transmission Fluid Capacity: Approx. 10-12 Liters (Varies by specific transmission) 📐 Dimensions Exterior Lift Capacity: 2500 kg (5500 lbs) at 500mm load center Mast Height Lowered: Approx. 2000-2300 mm (Varies by mast type - Standard 2-stage, 3-stage) Mast Height Raised: Approx. 4000-5000 mm (Varies by mast type) Overall Length Less Forks: Approx. 2300-2500 mm Overall Width: Approx. 1100-1200 mm Weights Operating Weight: Approx. 4000-4500 kg (Varies by engine and configuration) Fork Length: Typically 1070 mm or 1220 mm 💡 Technology Features Infotainment Operator Interface: Basic analog gauges for engine temperature, fuel level, oil pressure; indicator lights for various system statuses. Simple manual control levers for lift, tilt, and auxiliary functions. Driver Assistance Operator Safety Features: Operator presence system (OPS) to prevent hydraulic functions when operator is not seated, seatbelt, overhead guard, safety chains on mast. Connectivity Telematics Capability: Not typically equipped with advanced telematics from the factory. Aftermarket solutions may exist. 🔧 Maintenance Service Intervals Daily Checks: Fluid levels (engine oil, transmission oil, hydraulic oil, coolant, brake fluid), tire condition, hydraulic hose integrity, lift mechanism, safety devices. Engine Oil Change: Every 250-500 operating hours or 6 months (whichever comes first, consult manual for specific engine). Transmission Fluid Change: Every 1000-1500 operating hours or 12 months (whichever comes first). Hydraulic Fluid Change: Every 1000-2000 operating hours or 12 months (whichever comes first). Air Filter Replacement: As needed based on operating environment, typically every 250-500 hours. Fuel Filter Replacement: Every 500-1000 operating hours (Diesel) or as per gasoline engine recommendations. Fluid Specifications Engine Oil...