Mitsubishi FG35A Forklift Full Service Repair Manual
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๐ท๏ธ Basic Information Identification Make: Mitsubishi Model: FG35A Forklift Trucks Product Type: Full Service Repair Manual ๐ Introduction Market Position Industry Segment: Industrial Forklift Trucks Application: Heavy-duty material handling in warehouses, manufacturing, and logistics. Competitive Analysis Key Competitors: Toyota, Hyster, Yale, Komatsu, Caterpillar (in the internal combustion forklift segment). Key Features Vehicle Design Philosophy: Robust construction, reliability, and operational efficiency for demanding environments. Manual Value Proposition: Enables in-house maintenance and repair, reducing downtime and service costs. ๐ Manual Details Coverage Areas Manual Coverage: Comprehensive repair, maintenance, and rebuilding for Mitsubishi FG35A Forklift Trucks. Page Count Estimated Page Count: Extensive (Specific page count not provided in product description, but described as 'very detailed'). Manual Type Manual Type: Service Repair Manual Language Language: English (Assumed based on product description language). Format Format: PDF Download ๐ Manual Coverage Systems Covered Engine Service And Repair: Detailed procedures for engine disassembly, assembly, troubleshooting, and component testing. Transmission Service And Repair: Coverage of transmission systems including diagnostics, repairs, and fluid specifications. Hydraulic System Service: In-depth information on hydraulic pumps, cylinders, valves, hoses, and troubleshooting. Electrical System Diagnostics: Wiring diagrams, component testing, troubleshooting for electrical faults. Brake System Maintenance: Procedures for brake inspection, repair, adjustment, and component replacement. Steering System Overhaul: Detailed steps for steering mechanism repair and maintenance. Lift And Tilt Mechanism: Maintenance and repair for mast, fork carriage, and tilt cylinders. Cooling System Service: Radiator, fan, and coolant system maintenance procedures. Fuel System Diagnostics: Fuel tank, lines, filters, and component troubleshooting. Chassis And Frame Repair: Structural maintenance and repair guidelines. Operator Compartment And Controls: Repair and adjustment for operator controls and seating. Procedures Included Routine Maintenance: Scheduled checks, lubrication points, filter changes. Troubleshooting Guides: Step-by-step diagnostic procedures for common and uncommon issues. Component Rebuilding: Detailed instructions for rebuilding key components like engines, transmissions, and hydraulic pumps. Torque Specifications: Precise torque values for all critical fasteners. Adjustment Procedures: Procedures for adjusting brakes, clutch, parking brake, etc. Diagnostic Flowcharts: Visual guides for diagnosing system failures. Special Tool Identification: Information on required special tools for specific repair tasks. Technical Depth Depth Of Information: Extremely detailed, covering all aspects from basic maintenance to complete overhauls and component rebuilding. ๐ Manual Specifications File Format File Format: PDF (Portable Document Format) Searchable Text: Likely searchable (typical for professionally created PDFs). Print Quality Print Quality Recommendation: High resolution for clear diagrams and text when printed. Binding Type Binding Type For Print: Coil or comb binding recommended for lay-flat use in workshop environments. Paper Type Paper Type Recommendation: Durable, heavy-weight paper for workshop durability. โ๏ธ Engine Specifications Primary Engine Engine Type: Internal Combustion (Likely LPG, Gasoline, or Diesel; specific details require manual consultation). Engine Manufacturer And Model: To be identified within the manual (e.g., Nissan, Mitsubishi industrial engines). Performance Gross Power Output: Varies by specific engine and configuration, typically in the 40-70 HP range for this class. Torque Output: Specific values depend on the engine; critical for lifting performance. Fuel System Fuel Type: Propane (LPG), Gasoline, or Diesel (depending on variant). Fuel Delivery System: Carbureted or Fuel Injected (depending on engine and era). ๐ง Transmission Standard Transmission Type: Automatic Transmission (Hydrostatic or Torque Converter Automatic are common in this class). Optional Optional Transmission: Not typically offered as an option, primarily one robust automatic design. Features Transmission Fluid Type: Specific ATF (Automatic Transmission Fluid) type, detailed in manual. Transmission Cooling: Integrated or external transmission cooler likely present. ๐ Dimensions Exterior Lift Capacity: Approximately 3500 kg (7700 lbs) at 500mm load center, as indicated by the '35' in the model name. Mast Height Lowered: Varies by mast type, typically around 2000-2500 mm. Mast Height Raised: Varies significantly based on mast configuration (e.g., 2-stage, 3-stage), often 4000-6000 mm or more. Weights Operating Weight: Typically in the range of 4500-5500 kg, depending on configuration and attachments. Load Center: Standard 500mm (20 inches) load center for rating. ๐ก๏ธ Safety Features Ratings Safety Standards: Compliant with relevant ANSI/ITSDF (formerly ANSI/UL) safety standards for industrial trucks. Active Features Braking System: Hydraulic drum or disc brakes, parking brake system. Passive Features Operator Protection: Overhead guard (OHG) standard, potentially with full enclosure options. Seatbelt: Standard safety belt for operator. ๐ก Technology Features Infotainment Operator Interface: Basic instrumentation: fuel gauge, hour meter, temperature gauge, warning lights. No complex infotainment systems. Driver Assistance Operator Aids: Limited; focus on mechanical reliability and operator skill. May include basic safety indicators. ๐ง Maintenance Service Intervals Engine Oil Change: Typically every 250-500 operating hours, depending on operating conditions. Manual will specify. Transmission Fluid Change: Generally every 1000-2000 operating hours. Manual will specify exact interval and procedure. Hydraulic Filter Replacement: Recommended every 500-1000 operating hours, or as needed based on system cleanliness. Fluid Specifications Engine Oil Type And Viscosity: Specific grade (e.g., SAE 10W-30, 15W-40) and API service classification will be in the manual. Hydraulic Fluid Type: Specific ISO...
Depends on the specific engine variant used; typical issues for industrial engines can include valve adjustments, injector problems, or cooling system maintenance.
๐ Vehicle History
Brand Heritage
Mitsubishi Heavy Industries:
Mitsubishi is a diversified conglomerate with a long history in heavy machinery and manufacturing.
Model Evolution
Fg Series Development:
The FG series represents Mitsubishi's established line of internal combustion engine counterbalance forklifts, known for durability.
Production
Manufacturing Origin:
Likely manufactured in Japan or potentially other global Mitsubishi production facilities.
๐ Awards & Recognition
Recognitions
Industry Acclaim:
Mitsubishi forklifts are generally recognized for their durability and reliability in industrial applications. Specific awards for this model are not generally publicized but are based on market reputation and performance.