This manual covers the Mitsubishi FG35A Forklift Trucks, a robust line of industrial material handling equipment designed for heavy-duty applications in warehouses, manufacturing facilities, and logistics operations. Known for their durable construction, operational efficiency, and reliability in demanding environments, these forklifts are a staple in industries requiring consistent performance. The FG series represents Mitsubishi's commitment to producing dependable internal combustion engine counterbalance forklifts, built to withstand rigorous use and minimize downtime. The purpose of this comprehensive service repair manual is to provide detailed information for the maintenance, diagnosis, and repair of the Mitsubishi FG35A Forklift Trucks. It covers all essential systems, including the engine, transmission, hydraulic system, electrical diagnostics, brakes, steering, lift and tilt mechanisms, cooling, and fuel systems. Included are procedures for routine maintenance, troubleshooting guides, component rebuilding instructions, torque specifications, and adjustment procedures, enabling owners and technicians to effectively maintain and repair the vehicle, thereby reducing service costs and extending its operational lifespan. 🏷️ Basic Information Identification Make: Mitsubishi Model: FG35A Forklift Trucks Product Type: Full Service Repair Manual 👋 Introduction Market Position Industry Segment: Industrial Forklift Trucks Application: Heavy-duty material handling in warehouses, manufacturing, and logistics. Competitive Analysis Key Competitors: Toyota, Hyster, Yale, Komatsu, Caterpillar (in the internal combustion forklift segment). Key Features Vehicle Design Philosophy: Robust construction, reliability, and operational efficiency for demanding environments. Manual Value Proposition: Enables in-house maintenance and repair, reducing downtime and service costs. 📋 Manual Details Coverage Areas Manual Coverage: Comprehensive repair, maintenance, and rebuilding for Mitsubishi FG35A Forklift Trucks. Page Count Estimated Page Count: Extensive (Specific page count not provided in product description, but described as 'very detailed'). Manual Type Manual Type: Service Repair Manual Language Language: English (Assumed based on product description language). Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Service And Repair: Detailed procedures for engine disassembly, assembly, troubleshooting, and component testing. Transmission Service And Repair: Coverage of transmission systems including diagnostics, repairs, and fluid specifications. Hydraulic System Service: In-depth information on hydraulic pumps, cylinders, valves, hoses, and troubleshooting. Electrical System Diagnostics: Wiring diagrams, component testing, troubleshooting for electrical faults. Brake System Maintenance: Procedures for brake inspection, repair, adjustment, and component replacement. Steering System Overhaul: Detailed steps for steering mechanism repair and maintenance. Lift And Tilt Mechanism: Maintenance and repair for mast, fork carriage, and tilt cylinders. Cooling System Service: Radiator, fan, and coolant system maintenance procedures. Fuel System Diagnostics: Fuel tank, lines, filters, and component troubleshooting. Chassis And Frame Repair: Structural maintenance and repair guidelines. Operator Compartment And Controls: Repair and adjustment for operator controls and seating. Procedures Included Routine Maintenance: Scheduled checks, lubrication points, filter changes. Troubleshooting Guides: Step-by-step diagnostic procedures for common and uncommon issues. Component Rebuilding: Detailed instructions for rebuilding key components like engines, transmissions, and hydraulic pumps. Torque Specifications: Precise torque values for all critical fasteners. Adjustment Procedures: Procedures for adjusting brakes, clutch, parking brake, etc. Diagnostic Flowcharts: Visual guides for diagnosing system failures. Special Tool Identification: Information on required special tools for specific repair tasks. Technical Depth Depth Of Information: Extremely detailed, covering all aspects from basic maintenance to complete overhauls and component rebuilding. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Searchable Text: Likely searchable (typical for professionally created PDFs). Print Quality Print Quality Recommendation: High resolution for clear diagrams and text when printed. Binding Type Binding Type For Print: Coil or comb binding recommended for lay-flat use in workshop environments. Paper Type Paper Type Recommendation: Durable, heavy-weight paper for workshop durability. ⚙️ Engine Specifications Primary Engine Engine Type: Internal Combustion (Likely LPG, Gasoline, or Diesel; specific details require manual consultation). Engine Manufacturer And Model: To be identified within the manual (e.g., Nissan, Mitsubishi industrial engines). Performance Gross Power Output: Varies by specific engine and configuration, typically in the 40-70 HP range for this class. Torque Output: Specific values depend on the engine; critical for lifting performance. Fuel System Fuel Type: Propane (LPG), Gasoline, or Diesel (depending on variant). Fuel Delivery System: Carbureted or Fuel Injected (depending on engine and era). 🔧 Transmission Standard Transmission Type: Automatic Transmission (Hydrostatic or Torque Converter Automatic are common in this class). Optional Optional Transmission: Not typically offered as an option, primarily one robust automatic design. Features Transmission Fluid Type: Specific ATF (Automatic Transmission Fluid) type, detailed in manual. Transmission Cooling: Integrated or external transmission cooler likely present. 📐 Dimensions Exterior Lift Capacity: Approximately 3500 kg (7700 lbs) at 500mm load center, as indicated by the '35' in the model name. Mast Height Lowered: Varies by mast type, typically around 2000-2500 mm. Mast Height Raised: Varies significantly based on mast configuration (e.g., 2-stage, 3-stage), often 4000-6000 mm or more. Weights Operating Weight: Typically in the range of 4500-5500 kg, depending on configuration and attachments. Load Center: Standard 500mm (20 inches) load center for rating. 🛡️ Safety Features Ratings Safety Standards:...