🏷️ Basic Information Identification Make: Mitsubishi Model: FG40K / FG40KL / FG45K / FG50K Series Forklift Trucks Product Name: Mitsubishi Gasoline/LPG Forklift Truck FG40K FG40KL FG45K FG50L Workshop Service Repair Manual Vehicle Type: Internal Combustion Engine (ICE) Forklift Truck Codes Covered Models Fg40K: FG40K (Serial Numbers F29C-00011-up) Covered Models Fg40Kl: FG40KL (Serial Numbers F29C-50001-up) Covered Models Fg45K: FG45K (Serial Numbers F29C-80001-up) Covered Models Fg50K: FG50K (Serial Numbers F33B-50001-up) 👋 Introduction Market Position Product Type: Industrial Forklift Truck Application Focus: Heavy-duty material handling in industrial environments, warehousing, and logistics. Competitive Analysis Key Competitors: Toyota, Hyster, Yale, Komatsu, Caterpillar (in the industrial forklift market) Key Features Manual Value Proposition: Provides original factory-level repair and maintenance data, crucial for efficient and safe operation of Mitsubishi forklift trucks. Includes detailed diagrams and troubleshooting guides for complex systems. Manual Completeness: This is a comprehensive set of factory service manuals covering all major aspects of the specified forklift models. 📋 Manual Details Coverage Areas Manual Sets Covered: Chassis, Mast & Options Service Manual (x2), TB45 Gasoline Engine Service Manual, GM 4.3L G6 Gasoline Engine Service Manual Options Coverage: Covers various factory-installed option kits, including radiator enhancements, exhaust upgrades, and air intake improvements. Page Count Total Pages: 1227 Chassis Mast Options Manual 1 Pages: 480 Chassis Mast Options Manual 2 Pages: 493 Tb45 Engine Manual Pages: 240 Gm 4.3L G6 Engine Manual Pages: 204 Manual Type Type: Workshop Service Repair Manual Language Language: English Format File Format: ZIP containing multiple PDF files 📖 Manual Coverage Systems Covered Core Systems: Cooling System, Electrical System, Power Train, Powertrain Transmission, Front Axle, Reduction Differential, Rear Axle, Brake System, Steering System, Hydraulic System, Masts and Forks, Engine (TB45 Gasoline, GM 4.3L G6 Gasoline) Electrical Components: Major Electrical Components, Lamp Bulb Specifications, Battery Maintenance, FC (Finger-Tip-Control System), Electrical Schematics Hydraulics Detail: Hydraulic Pump (Gear Pump), Lift Cylinders, Tilt Cylinders, Flow Regulator Valve, Down Safety Valve, MC Control Valve, FC Control Valve Chassis Systems: General chassis information, dimensions, technical data, and specific component serviceability. Procedures Included Maintenance Repair: Removal and Installation, Disassembly and Reassembly, Inspection and Adjustment, Troubleshooting, Torque Specifications, Lubrication Instructions, Periodic Part Replacement Engine Procedures: Removal and Installation, Disassembly and Reassembly, Inspection and Adjustment, Troubleshooting for TB45 and GM 4.3L G6 engines. Transmission Procedures: Structure and Functions, Removal and Installation, Adjustment, Troubleshooting for both 1-speed and 2-speed powershift transmissions. Mast Forklift Procedures: Detailed procedures for mast disassembly, reassembly, inspection, and adjustment, crucial for safe lifting operations. Steering System Procedures: Includes steering valve service, troubleshooting, and general system overhaul. Brake System Procedures: Detailed procedures for master cylinder, wheel cylinders, and wheel brake inspection, adjustment, and troubleshooting. Technical Depth Depth: Comprehensive factory-level technical information for operation, maintenance, and repair, including detailed diagnostics and schematics. Diagnostic Capabilities: Includes detailed electrical schematics and troubleshooting guides to diagnose faults across all major vehicle systems. Torque Specifications: Provides crucial 'Tightening Torque for Standard Bolts and Nuts' for accurate assembly and safety. 📊 Manual Specifications File Format PDF Features: Printable, Searchable Text, Bookmarks File Delivery: Delivered as a ZIP archive containing individual PDF files for each manual component. Print Quality Image Quality: High Quality Images Diagram Clarity: High clarity diagrams and illustrations are characteristic of original factory manuals. Binding Type Binding: Digital (PDF) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Options: Nissan TB45 gasoline engine, GM 4.3L G6 gasoline engine (and potentially LPG conversions of these) Engine Manufacturer Tb45: Nissan (likely supplied to Mitsubishi) Engine Manufacturer Gm 4.3L: General Motors (likely supplied to Mitsubishi) Performance Tb45 Approximate Displacement: 4.5 Liters (specific output varies by application) Gm 4.3L G6 Approximate Displacement: 4.3 Liters (specific output varies by application) Fuel System Fuel Type: Gasoline and LPG (Liquid Propane Gas) Fuel System Components: Carburetor or fuel injection systems for gasoline, specialized vaporizer and mixing systems for LPG, as detailed in engine-specific manuals. 🔧 Transmission Standard Transmission Types: 1-Speed Powershift Transmission (FG40K, FG40KL, FG45K), Automatic 2-Speed Powershift Transmission (FG50K) Optional Optional Features: While not explicitly stated as 'optional' here, different power ratings and specific transmission configurations might exist within these models. Features Powertrain Components: Torque Converter, Control Valve, Selector Valve 📐 Dimensions Exterior Dimensions Data: Specific dimensions (length, width, height, wheelbase) are detailed within the 'Chassis, Mast & Options Service Manual' and are model-dependent. The manual provides 'Dimensions' under 'General Information'. Weights Weight Data: Operational weights and load capacities are specified in the manual's 'Technical Data' section. 🛡️ Safety Features Ratings Safety Standards: Adherence to industrial safety standards relevant to forklift operation is implied by the factory manual's comprehensive coverage. Active Features Active Safety Systems: Brake System, Steering System, Hydraulic System (for controlled lifting and tilting) Passive Features Passive Safety Features: Operator protective structures (e.g., overhead guards, not detailed in manual title but inherent to forklifts), seatbelts (if equipped), mast safety features (e.g., down safety valve)....