🏷️ Basic Information Identification Make: Mitsubishi Model: FGC25K Forklift Truck Product Type: Service and Repair Manual Codes Model Code: FGC25K 👋 Introduction Market Position Industry Segment: Material Handling Equipment (Forklift Trucks) Target Audience: Forklift technicians, mechanics, fleet managers, and owner-operators seeking to perform maintenance and repairs. Competitive Analysis Brand Reputation: Mitsubishi (now Mitsubishi Logisnext) is a well-established brand known for durable and reliable industrial equipment. Key Features Manual Value Proposition: Empowers users to perform accurate and efficient maintenance and repairs, reducing downtime and service costs. 📋 Manual Details Coverage Areas Systems Covered: Engine, Powertrain, Hydraulics, Electrical System, Chassis, Operator Compartment, Attachments, Maintenance, Troubleshooting, Diagnostics Page Count Estimated Page Count: Comprehensive (exact number not specified, but expected to be extensive for a full service manual) Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine Overhaul: Complete disassembly, inspection, repair, and reassembly of engine components. Fuel System Service: Diagnosis, repair, and replacement of fuel pumps, injectors, filters, and lines. Cooling System Maintenance: Radiator, water pump, thermostat, hoses, and coolant specifications. Hydraulic System Repair: Lift cylinders, tilt cylinders, steering system, hydraulic pump, control valves, and fluid specifications. Powertrain Diagnostics: Transmission, drive axle, differential, and drive shaft inspection and repair. Electrical System Troubleshooting: Wiring diagrams, starter, alternator, battery, lighting, instrumentation, and component testing. Brake System Service: Drum brakes or disc brakes (depending on configuration), master cylinder, brake lines, and fluid specifications. Steering System Overhaul: Steering column, steering gear, tie rods, and hydraulic assist system. Chassis And Frame Inspection: Frame integrity, mast assembly, forks, carriage, and counterweight. Operator Compartment Repair: Seat, controls, overhead guard, and dashboard components. Procedures Included Scheduled Maintenance: Detailed procedures for daily, weekly, monthly, and annual inspections and servicing. Troubleshooting Guides: Systematic approaches to diagnosing and resolving common and complex issues. Disassembly And Reassembly: Step-by-step instructions for component removal, repair, and reinstallation. Torque Specifications: Precise torque values for critical fasteners across all systems. Diagnostic Charts: Flowcharts and tables for pinpointing fault causes. Adjustment Procedures: Calibration and adjustment of various components, such as parking brake or hydraulic controls. Replacement Instructions: Guidelines for replacing worn or damaged parts. Technical Depth Depth Of Coverage: Comprehensive, covering basic maintenance to complete overhauls and advanced diagnostics. Diagnostic Tools Required: Specifies necessary tools, including specialized diagnostic equipment if applicable. Schematics And Diagrams: Includes detailed electrical schematics, hydraulic diagrams, and exploded views. 📊 Manual Specifications File Format File Format: Portable Document Format (PDF) Print Quality Print Quality Recommendation: High-resolution for clear viewing of diagrams and text. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Searchability Text Searchability: Typically searchable PDF format allowing quick access to specific information. Version Control Manual Version: Assumed to cover all relevant updates for the FGC25K model series, subject to the specific release date of the manual. ⚙️ Engine Specifications Primary Engine Engine Family: Likely Mitsubishi 4G Series (e.g., 4G63 or similar industrial variant) or a comparable industrial gasoline/LPG engine. Engine Type Engine Configuration: 4-cylinder, inline, typically SOHC or DOHC. Performance Displacement: Typically in the 2.0L to 2.5L range for this class of forklift. Horsepower: Expected to be in the range of 50-70 HP, optimized for torque at lower RPMs. Torque: Emphasis on strong low-end torque for lifting and maneuvering heavy loads. Fuel System Fuel Type: Gasoline and/or LPG (Liquefied Petroleum Gas) – common for industrial forklifts. Ignition System: Electronic Ignition (Distributorless or Distributor-based, depending on year). Lubrication Oil Capacity: Specific oil capacity would be detailed in the manual, typically around 4-5 liters. 🔧 Transmission Standard Transmission Type: Automatic Transmission (Torque Converter type) with hydrostatic power steering. Optional Optional Transmissions: Not typically offered for this model; automatic is standard for ease of operation. Features Transmission Fluid Type: Specific Automatic Transmission Fluid (ATF) as per manufacturer's recommendation, e.g., Dexron III or equivalent. Transmission Control: Lever or joystick operated forward/reverse selection and speed control. 📐 Dimensions Exterior Lift Capacity: 2500 kg (approximately 5500 lbs) – inferred from model number '25' Mast Type: Various mast configurations available (e.g., Duplex, Triplex) with different lift heights. Weights Operating Weight: Typical operating weight for a 2.5-ton forklift would be in the range of 3500-4500 kg. Load Center: Standard load center for this capacity is typically 500mm (24 inches). 🛡️ Safety Features Ratings Safety Standards Compliance: Designed to meet relevant ANSI/ASME, ISO, or other regional safety standards for industrial trucks. Active Features Braking System: Service brakes (hydraulic) and parking brake. Operator Presence System: Likely includes an operator presence system that prevents operation if the operator is not seated. Passive Features Overhead Guard: Standard structural overhead guard for operator protection. Seat Belt: Operator seat belt for safety restraint. 💡 Technology Features Infotainment Operator Interface: Basic dashboard with essential indicators (oil pressure, temperature, battery charge), hour meter, and warning lights. No complex infotainment system. Driver...