📚 Vehicle Manual Information Mitsubishi FGC25K Forklift Trucks Repair Service Manual 📋 Jump to Section... 🏷️ Basic Information 👋 Introduction 📋 Manual Details 📖 Manual Coverage 📊 Manual Specifications ⚙️ Engine Specifications 🔧 Transmission 📐 Dimensions 🛡️ Safety Features 💡 Technology Features 🔧 Maintenance 📚 Vehicle History 🏆 Awards & Recognition 🏷️ Basic Information Identification Make: Mitsubishi Model: FGC25K Type: Forklift Truck Codes Product Id: FGC25K-SRM 👋 Introduction Market Position Target User: Professional Technicians and Advanced DIYers Application: Industrial Material Handling Competitive Analysis Value Proposition: Enables efficient diagnosis and repair, reducing downtime and labor costs. Key Features Features: Detailed schematics, step-by-step repair instructions, extensive troubleshooting guides. 📋 Manual Details Coverage Areas Primary Coverage: Repair and Service Secondary Coverage: Maintenance, Troubleshooting, Diagnostics Diagnostics Level: Advanced diagnostics, including troubleshooting electrical circuits and hydraulic pressures. Page Count Estimated Pages: 500+ Manual Type Type: Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission, Drive Axle Chassis: Steering System, Braking System, Suspension System Hydraulic System: Lift, Tilt, Side-shift Cylinders, Pump, Control Valves Electrical System: Wiring Diagrams, Lighting, Instrumentation, Starting and Charging Operator Compartment: Controls, Safety Features, Operator Interface Cooling System: Radiator, fan, water pump, thermostat, hoses Exhaust System: Muffler, exhaust pipe, catalytic converter (if applicable) Operator Controls: Steering wheel, accelerator, brake pedal, lift/tilt levers, direction control Procedures Included Maintenance: Scheduled Maintenance, Lubrication Points, Filter Replacement Diagnostics: Troubleshooting Charts, Symptom-based Diagnostics Repair: Component Removal and Installation, Overhaul Procedures Adjustment: Brake Adjustment, Hydraulic Valve Calibration Safety Procedures: Safe Work Practices, Lockout/Tagout Procedures Component Identification: Detailed diagrams and part breakdowns for all major components. Recalibration: Hydraulic control valve calibration, transmission shift point adjustment (if applicable). Technical Depth Depth: Comprehensive - from basic checks to complete component rebuilds Diagnostic Tools: Includes reference to diagnostic codes and potential tool requirements Troubleshooting Methodology: Systematic approach to identifying problems, including electrical diagnostics and pressure testing of hydraulic systems. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Text-searchable PDF for efficient information retrieval Print Quality Quality: High-resolution for clear diagrams and text Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Model: Likely Mitsubishi or Nissan industrial gasoline/LPG engine (specific model varies by exact configuration, often a 4G6 series variant or similar) Fuel Type: Gasoline / LPG (Liquid Petroleum Gas) Displacement: Typically around 2.0L - 2.5L for this class of forklift Engine Manufacturer: Likely Mitsubishi or a supplier like Nissan/KUBOTA Performance Horsepower: Estimated 40-60 HP (varies by specific engine variant) Torque: Engine specific, tuned for low-end torque for lifting applications Fuel System Induction: Naturally Aspirated Fuel Delivery: Carbureted or Electronic Fuel Injection (EFI) depending on year/spec 🔧 Transmission Standard Type: Automatic Transmission (Torque Converter) Number Of Speeds: Typically 2 forward, 1 reverse Features Features: Smooth engagement, designed for heavy-duty industrial use. Fluid Specifications Transmission Fluid: Refer to manual for specific DEXRON-III or equivalent specification 📐 Dimensions Exterior Lifting Capacity: 2500 kg / 5500 lbs (nominal) Mast Type: Duplex or Triplex (refer to specific forklift configuration) Fork Length: Typically 1070mm or 1220mm Weights Operating Weight: Approximately 3500-4000 kg (without load) 🛡️ Safety Features Ratings Operator Protection: Integrated Overhead Guard (OHG) Active Features Braking System: Hydraulic drum brakes or disc brakes (rear axle), regenerative braking (in some models) Steering System: Hydrostatic power steering Passive Features Seatbelt: Standard operator seatbelt Lights: Headlights, Taillights, Warning Lights (strobe/beacon) 💡 Technology Features Infotainment Features: Basic dashboard instrumentation (engine temp, oil pressure, fuel level, hour meter). Driver Assistance Features: Operator presence system, speed reduction when forks are raised (in some models). Connectivity Features: N/A for this model generation; focused on mechanical and hydraulic systems. 🔧 Maintenance Service Intervals Oil Change Engine: Typically every 500 or 1000 operating hours (refer to manual for exact interval and oil type) Transmission Service: Fluid and filter change every 2000 operating hours (recommendation) Hydraulic Filter Change: Every 1000 operating hours Brake Fluid Change: Recommended every 12-24 months, depending on usage and environment. Fluid Specifications Engine Oil Grade: API SG/SH or higher, SAE 10W-30 or 15W-40 (verify with manual) Hydraulic Fluid: ISO VG 32 or VG 46 hydraulic oil (verify viscosity based on operating temperature) Coolant Type: Ethylene glycol based coolant with corrosion inhibitors (50/50 mix) Brake Fluid Type: DOT 3 or DOT 4 brake fluid (verify specific requirement) Known Issues Common Wear Items: Tire wear, brake pad/shoe wear, hydraulic hose deterioration, seat wear. Common Failures: Cooling system leaks, minor hydraulic leaks, electrical connection corrosion (depending on operating environment). 📚 Vehicle History Brand Heritage Manufacturer: Mitsubishi Logisnext (formerly UniCarriers / TCM / Nichiyu) Model Evolution Series: Part of Mitsubishi's FGC series of internal combustion counterbalance forklifts Production Production Period: Likely produced from the late 1990s through the 2000s, with variations and updates. 🏆 Awards & Recognition Recognitions Industry Recognition: Mitsubishi forklifts are known for their reliability and durability in demanding industrial environments. Ratings Safety Compliance: Designed to meet relevant industry safety standards (e.g., ANSI/ITSDF standards for forklifts). 🏆 Professional Vehicle Manual Information Comprehensive technical documentation for maintenance, repair, and operation