๐ท๏ธ Basic Information Identification Make: Mitsubishi Model: Galant Generation: 6th Generation (E30) Applicable Years: 1988-1993 Codes Chassis Code: E31, E32, E33, E34, E35, E39 ๐ Introduction Market Position Target Audience: Owners of 1988-1993 Mitsubishi Galant, particularly enthusiasts and DIY mechanics looking for in-depth service and repair information. Competitive Analysis Value Proposition: Provides dealership-level technical information, enabling comprehensive maintenance, diagnosis, and repair, saving costs on professional labor. Key Features Completeness: Covers all major mechanical, electrical, and body systems for the specified generation, including specialized variants like the VR4. Accessibility: Instant PDF download format provides immediate access to critical repair information. ๐ Manual Details Coverage Areas Engine Variants Covered: SOHC Naturally Aspirated, DOHC Naturally Aspirated, DOHC Turbocharged Chassis And Mechanical Systems: Clutch, Transmissions (Manual & Automatic), Axles (Front & Rear), Suspension (Front & Rear), Brakes, Emissions Control Systems, Steering System Body And Electrical Systems: All Circuit Diagrams (VR4), 4-Wheel Steering (4WS), HVAC (Heater & Air Conditioning), Body and Trim Trim Levels And Models: Covers various trim levels of the Galant, including the high-performance VR4 variant, ensuring comprehensive information for different configurations. Page Count Estimated Page Count: Extensive (specific count not provided, but described as 'Complete FSM') Manual Type Type: Workshop Manual / Factory Service Manual (FSM) Language Language: English (implied by context and common FSM practice) Format Download Format: RAR Archive File Type After Extraction: PDF ๐ Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, block, pistons, rings, crankshaft, camshafts, valve train, lubrication system, cooling system Engine Fuel And Emission: Fuel system (carbureted and fuel injected), emission control systems, exhaust systems, intake manifolds Drivetrain: Clutch operation, manual transmission servicing, automatic transmission servicing, propeller shaft, differential carrier, front and rear axles Suspension And Steering: Front and rear suspension components, alignment specifications, steering system components and procedures Brakes: Brake system diagnostics, repair, component replacement (pads, rotors, calipers, lines), parking brake Electrical System: Comprehensive wiring diagrams for all circuits, sensors, actuators, ignition system, starting system, charging system, lighting, instrumentation Body And Interior: Body panel repair, trim removal and installation, door mechanisms, glass, upholstery, dashboard assembly, HVAC system, airbags (Restraint System) Emissions Control: Detailed information on emission control devices, catalytic converters, EGR systems, and diagnostic procedures for emissions-related faults. Procedures Included Maintenance: Scheduled maintenance, fluid changes (oil, coolant, transmission, brake), filter replacements, lubrication, tire rotation Diagnostics: Troubleshooting guides, diagnostic fault codes, symptom-based troubleshooting, component testing procedures Repair And Rebuild: Step-by-step instructions for component disassembly, cleaning, inspection, repair, and reassembly for all major vehicle systems Installation: Procedures for installing new or replacement parts, accessories, and components Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission rebuilds. Suitable for professional technicians and advanced DIY enthusiasts. Specific Procedures Examples: Engine torque specifications, piston ring gap measurement, valve clearance adjustment, transmission gear ratio details, brake bleeding procedures, wiring harness routing, ECM pinouts. ๐ Manual Specifications File Format Quality: PDF format typically offers good readability and clarity, suitable for viewing on screens and printing. Searchable text is common in modern PDFs. Extraction Software: Requires WinRAR or compatible software for extraction. Searchability: PDF format typically allows for text searching, making it easy to locate specific information quickly. Print Quality Recommendation: Printable format allows for physical copies for use in a workshop environment. Binding Type N A: N/A (Digital Download) Paper Type N A: N/A (Digital Download) โ๏ธ Engine Specifications Primary Engine Variants: 4G63 (2.0L SOHC NA), 4G63 (2.0L DOHC NA), 4G63T (2.0L DOHC Turbocharged - Galant VR4) Performance Typical Horsepower Na: Approximately 100-145 hp (depending on SOHC/DOHC configuration) Typical Horsepower Turbo: Approximately 200-240 hp (for 4G63T in VR4) Fuel System Injection Type: Multi-point fuel injection (MPI) for DOHC and Turbo variants, Carbureted for some SOHC models. Ignition System Type: Electronic ignition system, often with distributor-based or distributorless ignition system (DIS) depending on exact model and year. ๐ง Transmission Standard Manual Options: 5-speed manual transmission Optional Automatic Options: 4-speed automatic transmission Features Vr4 Specific: The Galant VR4 typically featured a robust 5-speed manual and sophisticated all-wheel-drive (AWD) system with Active Yaw Control (AYC) on some later models (though AYC might be more prominent in the Lancer Evo successor). ๐ Dimensions Exterior Body Styles: 4-door Sedan, 5-door Hatchback Weights Curb Weight Range: Approximately 2,800 - 3,300 lbs (1270 - 1500 kg) depending on configuration ๐ก๏ธ Safety Features Ratings N A: Safety ratings from this era are not as standardized or readily available as modern vehicles. Focus is on mechanical safety features. Active Features Braking System: Front disc brakes, rear drum or disc brakes (VR4 typically had 4-wheel discs). Steering: Power assisted rack and pinion steering. Optional 4-wheel steering (4WS) on select models. Passive Features Restraint System: Seat belts, front airbags (driver side on later models, passenger side less common or optional). ๐ก Technology Features Infotainment Era Appropriate: Cassette player, AM/FM radio, optional CD player. Basic analog climate controls....
Step-by-step instructions for component disassembly, cleaning, inspection, repair, and reassembly for all major vehicle systems
Installation:
Procedures for installing new or replacement parts, accessories, and components
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds. Suitable for professional technicians and advanced DIY enthusiasts.
Specific Procedures Examples:
Engine torque specifications, piston ring gap measurement, valve clearance adjustment, transmission gear ratio details, brake bleeding procedures, wiring harness routing, ECM pinouts.
๐ Manual Specifications
File Format
Quality:
PDF format typically offers good readability and clarity, suitable for viewing on screens and printing. Searchable text is common in modern PDFs.
Extraction Software:
Requires WinRAR or compatible software for extraction.
Searchability:
PDF format typically allows for text searching, making it easy to locate specific information quickly.
Print Quality
Recommendation:
Printable format allows for physical copies for use in a workshop environment.
Approximately 100-145 hp (depending on SOHC/DOHC configuration)
Typical Horsepower Turbo:
Approximately 200-240 hp (for 4G63T in VR4)
Fuel System
Injection Type:
Multi-point fuel injection (MPI) for DOHC and Turbo variants, Carbureted for some SOHC models.
Ignition System
Type:
Electronic ignition system, often with distributor-based or distributorless ignition system (DIS) depending on exact model and year.
๐ง Transmission
Standard
Manual Options:
5-speed manual transmission
Optional
Automatic Options:
4-speed automatic transmission
Features
Vr4 Specific:
The Galant VR4 typically featured a robust 5-speed manual and sophisticated all-wheel-drive (AWD) system with Active Yaw Control (AYC) on some later models (though AYC might be more prominent in the Lancer Evo successor).
๐ Dimensions
Exterior
Body Styles:
4-door Sedan, 5-door Hatchback
Weights
Curb Weight Range:
Approximately 2,800 - 3,300 lbs (1270 - 1500 kg) depending on configuration
๐ก๏ธ Safety Features
Ratings
N A:
Safety ratings from this era are not as standardized or readily available as modern vehicles. Focus is on mechanical safety features.
Active Features
Braking System:
Front disc brakes, rear drum or disc brakes (VR4 typically had 4-wheel discs).
Steering:
Power assisted rack and pinion steering. Optional 4-wheel steering (4WS) on select models.
Passive Features
Restraint System:
Seat belts, front airbags (driver side on later models, passenger side less common or optional).
๐ก Technology Features
Infotainment
Era Appropriate:
Cassette player, AM/FM radio, optional CD player. Basic analog climate controls.
Driver Assistance
Vr4 Specific:
All-Wheel Drive (AWD) is a key technological feature. Some later models may have featured Active Yaw Control (AYC), a sophisticated torque-vectoring system.
Connectivity
N A:
Limited to analog systems; no modern connectivity features like Bluetooth or USB.
๐ง Maintenance
Service Intervals
Oil Change:
Typically every 3,000-5,000 miles (5,000-8,000 km) or 6-12 months, depending on driving conditions.
Timing Belt:
Critical for 4G63 engines; typically replaced every 60,000-90,000 miles (96,000-145,000 km) or 5-7 years. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil:
Refer to manual for specific viscosity (e.g., 10W-30, 5W-30) and API service classification. Common for this era: API SG or higher.
Coolant:
Ethylene glycol-based antifreeze (typically green) mixed with distilled water in a 50/50 ratio. Check manual for specific type.
Transmission Fluid Manual:
API GL-4 or GL-5 gear oil, specific viscosity typically 75W-90 or 80W-90.
Transmission Fluid Automatic:
Dexron II or equivalent automatic transmission fluid (ATF).
Brake Fluid:
DOT 3 or DOT 4 brake fluid, as specified in the manual.
Known Issues
Engine 4G63T:
Turbocharger wear, oil seals (crankshaft, camshaft), head gasket integrity, timing belt tensioner.
Suspension And Steering:
Worn bushings, ball joints, tie rod ends, and strut mounts are common with age and mileage.
Electrical:
Corroded connectors, failing relays, aging wiring harnesses, especially in high-moisture areas.
๐ Vehicle History
Brand Heritage
Mitsubishi Motors:
Mitsubishi Motors has a long history in automotive manufacturing, known for its engineering prowess, particularly in turbocharged engines and performance vehicles.
Model Evolution
Galant Legacy:
The Galant has been a staple in Mitsubishi's lineup, evolving through various generations. The 6th generation (E30) marked a significant design and engineering update, with the high-performance VR4 model being a notable highlight, showcasing advanced technologies like AWD and turbocharging.
Production
Manufacturing Locations:
Primarily Japan, with potential assembly in other international locations.
๐ Awards & Recognition
Recognitions
Vr4 Performance:
The Galant VR4 was widely praised for its performance capabilities and advanced drivetrain for its time, often compared favorably to other performance sedans.