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Mitsubishi Galant 1991 Factory Service Repair Manual

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$133.00
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$133.00
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๐Ÿท๏ธ Basic Information Identification Make: Mitsubishi Model: Galant Year: 1991 Codes Chassis Code: E3_A ๐Ÿ‘‹ Introduction Market Position Positioning: Mid-size sedan offering a balance of comfort, performance, and value, competing against models like the Honda Accord, Toyota Camry, and Ford Taurus. Competitive Analysis Key Rivals: Honda Accord, Toyota Camry, Nissan Altima, Ford Taurus, Chevrolet Lumina. Key Features Vehicle Features: Known for its distinctive aerodynamic styling (for its era), comfortable ride, and available V6 engines. Manual Value Proposition: Provides dealer-level technical information, empowering owners and independent mechanics for effective maintenance and repair. ๐Ÿ“‹ Manual Details Coverage Areas Primary Coverage: Complete Factory Service and Repair Secondary Coverage: Diagnostic Procedures, Wiring Diagrams, Torque Specifications, Fluid Capacities Page Count Estimated Page Count: High volume, typically over 1000 pages for a full factory service manual Manual Type Type: Factory Service Manual (FSM) Language Language: English Format Format: PDF ๐Ÿ“– Manual Coverage Systems Covered Engine Systems: Engine mechanical, lubrication, cooling, fuel delivery, intake and exhaust, emission control, ignition Drivetrain Systems: Clutch, manual transaxle, automatic transaxle, propeller shaft, front axle, rear axle Suspension Steering Brakes: Front suspension, rear suspension, wheels and tires, power plant mount, service brakes, parking brakes Electrical Systems: Electrical diagrams, lighting, instruments, engine control systems, body electrical Body Chassis: Body construction, exterior trim, interior trim Emission Control Systems: Catalytic converter, EGR system, O2 sensors, evaporative emission control (EVAP) systems. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting for various systems Repair Rebuild: Detailed step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly Diagnostics: Component testing, diagnostic trouble codes (DTCs) if applicable to the era, sensor readings Wheel Tire Service: Tire pressure checks, rotation, wheel alignment procedures, wheel bearing service. Technical Depth Depth: Comprehensive, covering basic to advanced repair and diagnostic procedures Level Of Detail: Detailed instructions with step-by-step diagrams and illustrations Special Tools: Lists specific special tools required for certain procedures Torque Specs: Includes precise torque specifications for critical fasteners Electrical Diagrams: Complete wiring diagrams for all vehicle systems Refrigerant Handling: Procedures for A/C system service, including refrigerant type (likely R12 for this era, requiring specialized handling). ๐Ÿ“Š Manual Specifications File Format Format: PDF Searchability: Likely text-searchable if originally created digitally or scanned with OCR Zoom: Yes, zoom in/out functionality Compatibility: All versions of Windows & Mac Requirements: Adobe PDF Reader & WinZip (for extraction) Print Quality Quality: High resolution for clear diagrams and text Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) โš™๏ธ Engine Specifications Primary Engine Engine Code And Type: 4G63 (2.0L SOHC I4), 6G71 (3.0L SOHC V6) - Specific engine dependent on trim level. Performance Horsepower 2.0L: Approx. 105-110 hp (varies slightly by market and tuning) Horsepower 3.0L: Approx. 140-150 hp Torque 2.0L: Approx. 120-125 lb-ft Torque 3.0L: Approx. 160-170 lb-ft Fuel System Fuel Delivery Type: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Other Engine Features Ignition System: Electronic ignition with distributor (Distributorless Ignition System - DIS on some later models, but likely distributor for 1991) Timing Drive: Timing belt (4G63), Timing belt (6G71) ๐Ÿ”ง Transmission Standard Transmission Type Standard: 5-speed Manual Transaxle Optional Transmission Type Optional: 4-speed Automatic Transaxle with Overdrive Features Automatic Transmission Features: Electronically controlled, Lock-up torque converter Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 or SAE 80W-90 gear oil (refer to manual for exact specification) Automatic Transmission Fluid: Mitsubishi Genuine ATF-SP II (or equivalent DEXRON II/III compatible fluid) ๐Ÿ“ Dimensions Exterior Length: Approx. 176.8 inches (4490 mm) Width: Approx. 69.1 inches (1755 mm) Height: Approx. 55.1 inches (1400 mm) Wheelbase: Approx. 100.8 inches (2560 mm) Weights Curb Weight: Approx. 2800-3200 lbs (1270-1450 kg), varies by engine and equipment. Gross Vehicle Weight Rating: Typically around 3800-4000 lbs Cargo Trunk Volume: Approximately 14.5 cubic feet (varies) ๐Ÿ›ก๏ธ Safety Features Ratings NHTSA Ratings: Data for 1991 models can be scarce; generally, cars of this era had lower safety standards than modern vehicles. No specific 5-star ratings typical. Active Features Brakes: Front disc brakes, Rear drum brakes standard. Optional front and rear disc brakes on higher trims. ABS: Anti-lock Braking System (ABS) typically optional, especially on V6 models. Passive Features Airbags: Driver-side airbag often optional or not available on all trims for 1991. Seatbelts: 3-point front seatbelts, 2-point or 3-point rear seatbelts depending on seating position. ๐Ÿ’ก Technology Features Infotainment Audio System: Factory AM/FM cassette player, with optional CD player on some higher trims. Basic speaker systems. Climate Control: Manual climate control with A/C standard or optional depending on trim. Automatic climate control was rare. Driver Assistance Cruise Control: Optional on most trims. Connectivity Connectivity Features: No modern connectivity features like Bluetooth or USB. Radio antenna is analog. ๐Ÿ”ง Maintenance Service Intervals Oil Change Interval: Every 3,000 - 5,000 miles or 3-6 months, whichever comes first (refer to manual for...
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Mitsubishi Galant 1991 Factory Service Repair Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Year:
1991
Codes
Chassis Code:
E3_A
๐Ÿ‘‹ Introduction
Market Position
Positioning:
Mid-size sedan offering a balance of comfort, performance, and value, competing against models like the Honda Accord, Toyota Camry, and Ford Taurus.
Competitive Analysis
Key Rivals:
Honda Accord, Toyota Camry, Nissan Altima, Ford Taurus, Chevrolet Lumina.
Key Features
Vehicle Features:
Known for its distinctive aerodynamic styling (for its era), comfortable ride, and available V6 engines.
Manual Value Proposition:
Provides dealer-level technical information, empowering owners and independent mechanics for effective maintenance and repair.
๐Ÿ“‹ Manual Details
Coverage Areas
Primary Coverage:
Complete Factory Service and Repair
Secondary Coverage:
Diagnostic Procedures, Wiring Diagrams, Torque Specifications, Fluid Capacities
Page Count
Estimated Page Count:
High volume, typically over 1000 pages for a full factory service manual
Manual Type
Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
PDF
๐Ÿ“– Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, lubrication, cooling, fuel delivery, intake and exhaust, emission control, ignition
Drivetrain Systems:
Clutch, manual transaxle, automatic transaxle, propeller shaft, front axle, rear axle
Suspension Steering Brakes:
Front suspension, rear suspension, wheels and tires, power plant mount, service brakes, parking brakes
Electrical Systems:
Electrical diagrams, lighting, instruments, engine control systems, body electrical
Body Chassis:
Body construction, exterior trim, interior trim
Emission Control Systems:
Catalytic converter, EGR system, O2 sensors, evaporative emission control (EVAP) systems.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting for various systems
Repair Rebuild:
Detailed step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly
Diagnostics:
Component testing, diagnostic trouble codes (DTCs) if applicable to the era, sensor readings
Wheel Tire Service:
Tire pressure checks, rotation, wheel alignment procedures, wheel bearing service.
Technical Depth
Depth:
Comprehensive, covering basic to advanced repair and diagnostic procedures
Level Of Detail:
Detailed instructions with step-by-step diagrams and illustrations
Special Tools:
Lists specific special tools required for certain procedures
Torque Specs:
Includes precise torque specifications for critical fasteners
Electrical Diagrams:
Complete wiring diagrams for all vehicle systems
Refrigerant Handling:
Procedures for A/C system service, including refrigerant type (likely R12 for this era, requiring specialized handling).
๐Ÿ“Š Manual Specifications
File Format
Format:
PDF
Searchability:
Likely text-searchable if originally created digitally or scanned with OCR
Zoom:
Yes, zoom in/out functionality
Compatibility:
All versions of Windows & Mac
Requirements:
Adobe PDF Reader & WinZip (for extraction)
Print Quality
Quality:
High resolution for clear diagrams and text
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
โš™๏ธ Engine Specifications
Primary Engine
Engine Code And Type:
4G63 (2.0L SOHC I4), 6G71 (3.0L SOHC V6) - Specific engine dependent on trim level.
Performance
Horsepower 2.0L:
Approx. 105-110 hp (varies slightly by market and tuning)
Horsepower 3.0L:
Approx. 140-150 hp
Torque 2.0L:
Approx. 120-125 lb-ft
Torque 3.0L:
Approx. 160-170 lb-ft
Fuel System
Fuel Delivery Type:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Other Engine Features
Ignition System:
Electronic ignition with distributor (Distributorless Ignition System - DIS on some later models, but likely distributor for 1991)
Timing Drive:
Timing belt (4G63), Timing belt (6G71)
๐Ÿ”ง Transmission
Standard
Transmission Type Standard:
5-speed Manual Transaxle
Optional
Transmission Type Optional:
4-speed Automatic Transaxle with Overdrive
Features
Automatic Transmission Features:
Electronically controlled, Lock-up torque converter
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or SAE 80W-90 gear oil (refer to manual for exact specification)
Automatic Transmission Fluid:
Mitsubishi Genuine ATF-SP II (or equivalent DEXRON II/III compatible fluid)
๐Ÿ“ Dimensions
Exterior
Length:
Approx. 176.8 inches (4490 mm)
Width:
Approx. 69.1 inches (1755 mm)
Height:
Approx. 55.1 inches (1400 mm)
Wheelbase:
Approx. 100.8 inches (2560 mm)
Weights
Curb Weight:
Approx. 2800-3200 lbs (1270-1450 kg), varies by engine and equipment.
Gross Vehicle Weight Rating:
Typically around 3800-4000 lbs
Cargo
Trunk Volume:
Approximately 14.5 cubic feet (varies)
๐Ÿ›ก๏ธ Safety Features
Ratings
NHTSA Ratings:
Data for 1991 models can be scarce; generally, cars of this era had lower safety standards than modern vehicles. No specific 5-star ratings typical.
Active Features
Brakes:
Front disc brakes, Rear drum brakes standard. Optional front and rear disc brakes on higher trims.
ABS:
Anti-lock Braking System (ABS) typically optional, especially on V6 models.
Passive Features
Airbags:
Driver-side airbag often optional or not available on all trims for 1991.
Seatbelts:
3-point front seatbelts, 2-point or 3-point rear seatbelts depending on seating position.
๐Ÿ’ก Technology Features
Infotainment
Audio System:
Factory AM/FM cassette player, with optional CD player on some higher trims. Basic speaker systems.
Climate Control:
Manual climate control with A/C standard or optional depending on trim. Automatic climate control was rare.
Driver Assistance
Cruise Control:
Optional on most trims.
Connectivity
Connectivity Features:
No modern connectivity features like Bluetooth or USB. Radio antenna is analog.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 - 5,000 miles or 3-6 months, whichever comes first (refer to manual for precise recommendation).
Timing Belt Replacement:
Recommended every 60,000 - 90,000 miles or 5-7 years due to potential for catastrophic engine damage if it fails.
Spark Plug Replacement:
Typically every 30,000 - 60,000 miles depending on plug type (copper vs. platinum).
Fluid Specifications
Engine Oil Specification:
API SG or SH, SAE 10W-30 recommended for most ambient temperatures. Refer to manual for exact viscosity and API rating.
Coolant Specification:
Ethylene glycol based antifreeze, 50/50 mix with distilled water. Green color coolant typical for the era.
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Wear Items:
Suspension bushings, CV joints, oxygen sensors, exhaust components, ignition components (plugs, wires, distributor cap/rotor).
Engine Issues:
Oil leaks from valve cover gaskets or oil pan, timing belt tensioner issues if not replaced on schedule.
Transmission Issues:
Automatic transmission can develop slipping or harsh shifts if fluid is neglected. Clutch wear on manual transmissions.
๐Ÿ“š Vehicle History
Brand Heritage
Mitsubishi Heritage:
Mitsubishi Motors Corporation has a long history in automotive manufacturing, dating back to the 1930s, known for reliable and innovative vehicles.
Model Evolution
Galant Generation:
This 1991 model is part of the fifth generation (E3_A) of the Mitsubishi Galant, which ran from 1987 to 1993. It introduced a more aerodynamic and contemporary design.
Production
Manufacturing Location:
Primarily Japan, with some assembly in other global locations.
๐Ÿ† Awards & Recognition
Recognitions
Automotive Press Reviews:
Received positive reviews for styling, ride comfort, and available V6 engine performance for its time. Not a recipient of major 'Car of the Year' awards globally, but respected in its segment.
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