Mitsubishi Galant 1991 Factory Service Repair Manual
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๐ท๏ธ Basic Information Identification Make: Mitsubishi Model: Galant Year: 1991 Codes Chassis Code: E3_A ๐ Introduction Market Position Positioning: Mid-size sedan offering a balance of comfort, performance, and value, competing against models like the Honda Accord, Toyota Camry, and Ford Taurus. Competitive Analysis Key Rivals: Honda Accord, Toyota Camry, Nissan Altima, Ford Taurus, Chevrolet Lumina. Key Features Vehicle Features: Known for its distinctive aerodynamic styling (for its era), comfortable ride, and available V6 engines. Manual Value Proposition: Provides dealer-level technical information, empowering owners and independent mechanics for effective maintenance and repair. ๐ Manual Details Coverage Areas Primary Coverage: Complete Factory Service and Repair Secondary Coverage: Diagnostic Procedures, Wiring Diagrams, Torque Specifications, Fluid Capacities Page Count Estimated Page Count: High volume, typically over 1000 pages for a full factory service manual Manual Type Type: Factory Service Manual (FSM) Language Language: English Format Format: PDF ๐ Manual Coverage Systems Covered Engine Systems: Engine mechanical, lubrication, cooling, fuel delivery, intake and exhaust, emission control, ignition Drivetrain Systems: Clutch, manual transaxle, automatic transaxle, propeller shaft, front axle, rear axle Suspension Steering Brakes: Front suspension, rear suspension, wheels and tires, power plant mount, service brakes, parking brakes Electrical Systems: Electrical diagrams, lighting, instruments, engine control systems, body electrical Body Chassis: Body construction, exterior trim, interior trim Emission Control Systems: Catalytic converter, EGR system, O2 sensors, evaporative emission control (EVAP) systems. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting for various systems Repair Rebuild: Detailed step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly Diagnostics: Component testing, diagnostic trouble codes (DTCs) if applicable to the era, sensor readings Wheel Tire Service: Tire pressure checks, rotation, wheel alignment procedures, wheel bearing service. Technical Depth Depth: Comprehensive, covering basic to advanced repair and diagnostic procedures Level Of Detail: Detailed instructions with step-by-step diagrams and illustrations Special Tools: Lists specific special tools required for certain procedures Torque Specs: Includes precise torque specifications for critical fasteners Electrical Diagrams: Complete wiring diagrams for all vehicle systems Refrigerant Handling: Procedures for A/C system service, including refrigerant type (likely R12 for this era, requiring specialized handling). ๐ Manual Specifications File Format Format: PDF Searchability: Likely text-searchable if originally created digitally or scanned with OCR Zoom: Yes, zoom in/out functionality Compatibility: All versions of Windows & Mac Requirements: Adobe PDF Reader & WinZip (for extraction) Print Quality Quality: High resolution for clear diagrams and text Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) โ๏ธ Engine Specifications Primary Engine Engine Code And Type: 4G63 (2.0L SOHC I4), 6G71 (3.0L SOHC V6) - Specific engine dependent on trim level. Performance Horsepower 2.0L: Approx. 105-110 hp (varies slightly by market and tuning) Horsepower 3.0L: Approx. 140-150 hp Torque 2.0L: Approx. 120-125 lb-ft Torque 3.0L: Approx. 160-170 lb-ft Fuel System Fuel Delivery Type: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Other Engine Features Ignition System: Electronic ignition with distributor (Distributorless Ignition System - DIS on some later models, but likely distributor for 1991) Timing Drive: Timing belt (4G63), Timing belt (6G71) ๐ง Transmission Standard Transmission Type Standard: 5-speed Manual Transaxle Optional Transmission Type Optional: 4-speed Automatic Transaxle with Overdrive Features Automatic Transmission Features: Electronically controlled, Lock-up torque converter Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 or SAE 80W-90 gear oil (refer to manual for exact specification) Automatic Transmission Fluid: Mitsubishi Genuine ATF-SP II (or equivalent DEXRON II/III compatible fluid) ๐ Dimensions Exterior Length: Approx. 176.8 inches (4490 mm) Width: Approx. 69.1 inches (1755 mm) Height: Approx. 55.1 inches (1400 mm) Wheelbase: Approx. 100.8 inches (2560 mm) Weights Curb Weight: Approx. 2800-3200 lbs (1270-1450 kg), varies by engine and equipment. Gross Vehicle Weight Rating: Typically around 3800-4000 lbs Cargo Trunk Volume: Approximately 14.5 cubic feet (varies) ๐ก๏ธ Safety Features Ratings NHTSA Ratings: Data for 1991 models can be scarce; generally, cars of this era had lower safety standards than modern vehicles. No specific 5-star ratings typical. Active Features Brakes: Front disc brakes, Rear drum brakes standard. Optional front and rear disc brakes on higher trims. ABS: Anti-lock Braking System (ABS) typically optional, especially on V6 models. Passive Features Airbags: Driver-side airbag often optional or not available on all trims for 1991. Seatbelts: 3-point front seatbelts, 2-point or 3-point rear seatbelts depending on seating position. ๐ก Technology Features Infotainment Audio System: Factory AM/FM cassette player, with optional CD player on some higher trims. Basic speaker systems. Climate Control: Manual climate control with A/C standard or optional depending on trim. Automatic climate control was rare. Driver Assistance Cruise Control: Optional on most trims. Connectivity Connectivity Features: No modern connectivity features like Bluetooth or USB. Radio antenna is analog. ๐ง Maintenance Service Intervals Oil Change Interval: Every 3,000 - 5,000 miles or 3-6 months, whichever comes first (refer to manual for...
Oil leaks from valve cover gaskets or oil pan, timing belt tensioner issues if not replaced on schedule.
Transmission Issues:
Automatic transmission can develop slipping or harsh shifts if fluid is neglected. Clutch wear on manual transmissions.
๐ Vehicle History
Brand Heritage
Mitsubishi Heritage:
Mitsubishi Motors Corporation has a long history in automotive manufacturing, dating back to the 1930s, known for reliable and innovative vehicles.
Model Evolution
Galant Generation:
This 1991 model is part of the fifth generation (E3_A) of the Mitsubishi Galant, which ran from 1987 to 1993. It introduced a more aerodynamic and contemporary design.
Production
Manufacturing Location:
Primarily Japan, with some assembly in other global locations.
๐ Awards & Recognition
Recognitions
Automotive Press Reviews:
Received positive reviews for styling, ride comfort, and available V6 engine performance for its time. Not a recipient of major 'Car of the Year' awards globally, but respected in its segment.