Mitsubishi Galant Service Workshop Manual 2004 2007
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๐ท๏ธ Basic Information Identification Make: Mitsubishi Model: Galant Production Years: 2004-2007 Chassis Codes: E1_A ๐ Introduction Market Position Market Segment: Mid-size Sedan Competitive Analysis Key Competitors: Toyota Camry, Honda Accord, Nissan Altima, Ford Fusion, Chevrolet Malibu Key Features Value Proposition: Comprehensive, professional-grade repair and maintenance information for a specific generation of the Mitsubishi Galant, offering detailed insights comparable to OEM service manuals. ๐ Manual Details Coverage Coverage Areas: All models and all engines for 2004-2007 Mitsubishi Galant Format Manual Type: Service and Repair Manual Language: English Format: Digital Download (Likely PDF) Compatibility: Windows XP/Vista/Seven, Mac, Linux ๐ Manual Coverage Systems Systems Covered: General Information, Engine Mechanical, Engine Lubrication System, Engine Cooling System, Fuel System, Exhaust System, Accelerator Control System, Clutch, Manual Transmission, Automatic Transmission, Propeller Shaft, Rear Axle, Front Axle, Front Suspension, Rear Suspension, Wheels & Tires, Brake System, Steering System, Electrical System, HVAC, Body Procedures Procedures Included: Diagnostic, Repair, Maintenance, Troubleshooting, Component Overhaul, System Adjustments, Technical Specifications Depth Technical Depth: Comprehensive, detailed diagrams, descriptions, and information used by professional mechanics and repair workshops. Systems Covered Specific Engine Systems: Engine mechanical (cylinder head, block, crankshaft, pistons, timing), lubrication (oil pump, filter, passages), cooling (radiator, water pump, thermostat), fuel (injectors, pump, lines, pressure regulator), exhaust (manifolds, catalytic converter, mufflers). Specific Drivetrain Systems: Clutch operation and adjustment, manual transmission overhaul and inspection, automatic transmission operation, solenoids, torque converter, hydraulic control, propeller shaft universal joints and mounting. Specific Suspension Steering: Front and rear suspension component diagnosis, replacement (shocks, struts, control arms, bushings), steering rack and pump service, power steering fluid, alignment specifications. Specific Brake Systems: Brake system diagnostics, front and rear caliper and rotor replacement, brake fluid type and bleeding procedures, parking brake adjustment, ABS component testing. Specific Electrical Systems: Wiring diagrams for all major systems (engine control, lighting, audio, HVAC, power windows), fuse box locations and diagrams, battery specifications, starter, alternator testing and replacement. HVAC Components: Includes diagnosis and repair for AC compressor, condenser, evaporator, receiver/drier, expansion valve, blower motor, climate control module, and refrigerant system. Wheel Tire Specifications: Tire size recommendations, wheel offset, bolt pattern (likely 5x114.3), pressure specifications, and wheel bearing service. Procedures Included Engine Repair: Detailed steps for engine rebuilding, including torque specifications, valve adjustments, piston ring installation, and cylinder head gasket replacement. Transmission Service: Step-by-step guides for manual transmission clutch replacement, automatic transmission fluid and filter changes, and potential internal component repair. HVAC Service: Refrigerant handling (with appropriate safety warnings), AC compressor replacement, evaporator and condenser service, blower motor replacement, HVAC control panel diagnostics. Body Repair: Information on door panel removal, bumper repair, interior trim, and potential structural repair guidelines. Diagnostic Troubleshooting: Troubleshooting charts and flow diagrams for common symptoms, linking specific problems to potential causes and repair steps. Body Control Modules: Includes procedures for diagnosing and potentially resetting body control modules (BCM) and other electronic control units (ECU) related to vehicle features. Radiator Replacement: Detailed steps for draining the cooling system, removing the radiator, installing a new one, and refilling with correct coolant mixture. Door Panel Removal: Instructions on safely removing interior door panels to access window regulators, door locks, and speaker systems. Technical Depth Diagnostic Tools: Covers procedures and information applicable to using professional diagnostic tools like MUT-III or generic OBD-II scanners. ๐ Manual Specifications Digital Properties File Format: Likely PDF (optimized for digital access and searchability) Searchability: Implied to be searchable due to digital format and professional use. Pages: Estimated to be extensive, covering all aspects of the vehicle, likely exceeding 1000 pages in a compiled format. Quality Diagram Quality: High-quality, detailed technical diagrams essential for accurate repairs and diagnostics. Binding Type Binding Type: Not applicable for digital download; however, it mimics the comprehensive nature of a physical bound manual. โ๏ธ Engine Specifications Primary Engine Engine Options: Covers all engines for the 2004-2007 model years. Likely includes 2.4L (4G64 or similar) and 3.8L V6 (6G75 or similar). Performance 2.4L Engine Power: Approximately 155-160 hp (specifics depend on exact engine code and market) 3.8L V6 Engine Power: Approximately 230-240 hp (specifics depend on exact engine code and market) 3.8L V6 Torque: Approximately 255-260 lb-ft (specifics depend on exact engine code and market) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Engine Codes Common Engine Codes: 2.4L: 4G64; 3.8L V6: 6G75 (confirmation within manual is crucial) ๐ง Transmission Standard Transmission Options: Covers both Manual Transmission and Automatic Transmission variants. Features Automatic Transmission Type: Likely a 4-speed or 5-speed automatic (e.g., F4A42 or similar) with electronic control. Manual Transmission Type: Likely a 5-speed manual transmission. ๐ Dimensions Exterior Body Styles: Sedan Wheelbase: Approximately 106.3 inches (2699 mm) Overall Length: Approximately 188.2 inches (4780 mm) Overall Width: Approximately 70.1 inches (1780 mm) Overall Height: Approximately 57.7 inches (1465 mm) Weights Curb Weight: Varies by engine and trim, typically ranging from 3,200 to 3,600 lbs. Gross Vehicle Weight Rating: Varies...
Toyota Camry, Honda Accord, Nissan Altima, Ford Fusion, Chevrolet Malibu
Key Features
Value Proposition:
Comprehensive, professional-grade repair and maintenance information for a specific generation of the Mitsubishi Galant, offering detailed insights comparable to OEM service manuals.
๐ Manual Details
Coverage
Coverage Areas:
All models and all engines for 2004-2007 Mitsubishi Galant
Format
Manual Type:
Service and Repair Manual
Language:
English
Format:
Digital Download (Likely PDF)
Compatibility:
Windows XP/Vista/Seven, Mac, Linux
๐ Manual Coverage
Systems
Systems Covered:
General Information, Engine Mechanical, Engine Lubrication System, Engine Cooling System, Fuel System, Exhaust System, Accelerator Control System, Clutch, Manual Transmission, Automatic Transmission, Propeller Shaft, Rear Axle, Front Axle, Front Suspension, Rear Suspension, Wheels & Tires, Brake System, Steering System, Electrical System, HVAC, Body
Procedures
Procedures Included:
Diagnostic, Repair, Maintenance, Troubleshooting, Component Overhaul, System Adjustments, Technical Specifications
Depth
Technical Depth:
Comprehensive, detailed diagrams, descriptions, and information used by professional mechanics and repair workshops.
Clutch operation and adjustment, manual transmission overhaul and inspection, automatic transmission operation, solenoids, torque converter, hydraulic control, propeller shaft universal joints and mounting.
Specific Suspension Steering:
Front and rear suspension component diagnosis, replacement (shocks, struts, control arms, bushings), steering rack and pump service, power steering fluid, alignment specifications.
Specific Brake Systems:
Brake system diagnostics, front and rear caliper and rotor replacement, brake fluid type and bleeding procedures, parking brake adjustment, ABS component testing.
Specific Electrical Systems:
Wiring diagrams for all major systems (engine control, lighting, audio, HVAC, power windows), fuse box locations and diagrams, battery specifications, starter, alternator testing and replacement.
HVAC Components:
Includes diagnosis and repair for AC compressor, condenser, evaporator, receiver/drier, expansion valve, blower motor, climate control module, and refrigerant system.
Detailed steps for engine rebuilding, including torque specifications, valve adjustments, piston ring installation, and cylinder head gasket replacement.
Transmission Service:
Step-by-step guides for manual transmission clutch replacement, automatic transmission fluid and filter changes, and potential internal component repair.
HVAC Service:
Refrigerant handling (with appropriate safety warnings), AC compressor replacement, evaporator and condenser service, blower motor replacement, HVAC control panel diagnostics.
Body Repair:
Information on door panel removal, bumper repair, interior trim, and potential structural repair guidelines.
Diagnostic Troubleshooting:
Troubleshooting charts and flow diagrams for common symptoms, linking specific problems to potential causes and repair steps.
Body Control Modules:
Includes procedures for diagnosing and potentially resetting body control modules (BCM) and other electronic control units (ECU) related to vehicle features.
Radiator Replacement:
Detailed steps for draining the cooling system, removing the radiator, installing a new one, and refilling with correct coolant mixture.
Door Panel Removal:
Instructions on safely removing interior door panels to access window regulators, door locks, and speaker systems.
Technical Depth
Diagnostic Tools:
Covers procedures and information applicable to using professional diagnostic tools like MUT-III or generic OBD-II scanners.
๐ Manual Specifications
Digital Properties
File Format:
Likely PDF (optimized for digital access and searchability)
Searchability:
Implied to be searchable due to digital format and professional use.
Pages:
Estimated to be extensive, covering all aspects of the vehicle, likely exceeding 1000 pages in a compiled format.
Quality
Diagram Quality:
High-quality, detailed technical diagrams essential for accurate repairs and diagnostics.
Binding Type
Binding Type:
Not applicable for digital download; however, it mimics the comprehensive nature of a physical bound manual.
โ๏ธ Engine Specifications
Primary Engine
Engine Options:
Covers all engines for the 2004-2007 model years. Likely includes 2.4L (4G64 or similar) and 3.8L V6 (6G75 or similar).
Performance
2.4L Engine Power:
Approximately 155-160 hp (specifics depend on exact engine code and market)
3.8L V6 Engine Power:
Approximately 230-240 hp (specifics depend on exact engine code and market)
3.8L V6 Torque:
Approximately 255-260 lb-ft (specifics depend on exact engine code and market)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Engine Codes
Common Engine Codes:
2.4L: 4G64; 3.8L V6: 6G75 (confirmation within manual is crucial)
๐ง Transmission
Standard
Transmission Options:
Covers both Manual Transmission and Automatic Transmission variants.
Features
Automatic Transmission Type:
Likely a 4-speed or 5-speed automatic (e.g., F4A42 or similar) with electronic control.
Manual Transmission Type:
Likely a 5-speed manual transmission.
๐ Dimensions
Exterior
Body Styles:
Sedan
Wheelbase:
Approximately 106.3 inches (2699 mm)
Overall Length:
Approximately 188.2 inches (4780 mm)
Overall Width:
Approximately 70.1 inches (1780 mm)
Overall Height:
Approximately 57.7 inches (1465 mm)
Weights
Curb Weight:
Varies by engine and trim, typically ranging from 3,200 to 3,600 lbs.
Gross Vehicle Weight Rating:
Varies by configuration, typically around 4,500-5,000 lbs.
๐ก๏ธ Safety Features
Ratings
NHTSA Front Impact Rating:
Likely received 4-star or 5-star ratings for frontal impact in its production era.
Passive Features
Airbags:
Front airbags, likely optional side airbags and curtain airbags depending on trim level.
Active Features
ABS:
Standard Anti-lock Braking System (ABS) across most trims.
๐ก Technology Features
Infotainment
Audio System:
Factory AM/FM/CD stereo, potentially with premium audio options like Rockford Fosgate on higher trims. Auxiliary input may be present on later models.
Driver Assistance
Cruise Control:
Standard cruise control system.
Traction Control:
Available on certain models/trims, particularly those with the V6 engine. Manual will detail its operation and diagnostics.
Connectivity
Remote Keyless Entry:
Available on most trims.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,750 to 7,500 miles or 6 months, depending on oil type and driving conditions. The manual will provide precise OEM recommendations.
Timing Belt Replacement:
For 2.4L engines (if belt-driven), typically around 90,000-100,000 miles. The 3.8L V6 uses a timing chain.
Spark Plug Replacement:
Typically every 60,000-100,000 miles, depending on spark plug type (platinum or iridium). Manual will specify.
Fluid Specifications
Engine Oil Type:
Likely SAE 5W-30 or 5W-20 synthetic blend or full synthetic. Manual will specify API service classification.
Transmission Fluid Type Automatic:
Likely ATF SP-III or equivalent. Manual will confirm the exact specification and capacity.
Coolant Type:
Likely a long-life (ethylene glycol based) coolant, typically pink or red. Manual will provide specific type and capacity.
Brake Fluid Type:
DOT 3 or DOT 4, manual will specify.
Power Steering Fluid:
Specific power steering fluid type, often ATF Dexron III or a proprietary fluid. Manual will confirm.
Known Issues
Common Wear Items:
Wear on suspension components (bushings, ball joints), ignition coils, catalytic converters, and potential for transmission issues in higher mileage vehicles.
Engine Management Codes:
Manual will cover common OBD-II codes and diagnostic procedures for engine performance issues.
Emission Control Issues:
The manual will likely address common emissions-related faults, catalytic converter efficiency, and oxygen sensor diagnostics.
๐ Vehicle History
Model Evolution
Generation:
E1_A Generation (Eighth Generation)
Previous Generation:
Seventh Generation Galant (1999-2003)
Design Philosophy:
The E1_A generation saw a styling refresh and a more premium interior focus, with the introduction of the 3.8L V6 engine becoming a prominent option.
Production
Manufacturing Locations:
Primarily manufactured in Japan and the United States.
๐ Awards & Recognition
Recognitions
Safety Awards:
While specific awards for this generation are not widely publicized, it generally performed adequately in safety tests for its time. The manual provides detailed safety system information.