Mitsubishi GTO (3000GT) Service & Repair Manual 1991-1999
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🏷️ Basic Information Identification Make: Mitsubishi Model: GTO / 3000GT Platform Code: Z16A (AWD), Z11A (FWD) Generation: First Generation Codes Engine Code Primary: 6G72 (SOHC/DOHC V6) Engine Code Twin Turbo: 6G72TT (DOHC V6 Twin Turbo) 👋 Introduction Market Position Positioning: A high-performance grand tourer, competing with vehicles like the Nissan 300ZX, Toyota Supra, Mazda RX-7, and Chevrolet Corvette. Competitive Analysis Key Competitors: Nissan 300ZX (Z32), Toyota Supra (Mk3/Mk4), Mazda RX-7 (FD/FC), Dodge Stealth (shared platform). Key Features Unique Features: Active aerodynamic body kit (deployable front air dam and rear spoiler), electronically controlled all-wheel steering (AWS), electronically controlled suspension (ECS - optional), twin-turbocharged V6 engine, advanced all-wheel drive system (DOHC Twin Turbo). Manual Value Proposition Value For Buyers: Provides dealer-level repair and maintenance information, enabling owners to perform complex tasks themselves, saving significant costs on dealership labor and ensuring proper vehicle upkeep. 📋 Manual Details Coverage Areas Model Years Covered: 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999 Styles Covered: All body styles (Coupe, T-Top, Spyder Convertible) Page Count Total Pages: 3,100+ Manual Type Type: Official Factory Workshop Service & Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, inspection, and reassembly of engine components (cylinder block, cylinder head, crankshaft, pistons, connecting rods, camshafts, valves, timing belt/chain, oil pump, lubrication system). Engine Control System: Fuel injection system (ECI Multi), ignition system, electronic control unit (ECU) diagnostics, sensors (crankshaft position, camshaft position, knock sensor, throttle position, etc.), emission control systems (catalytic converter, EVAP). Cooling System: Radiator, cooling fan system, water pump, thermostat, coolant types and capacities, hoses, pressure testing. Fuel System: Fuel tank, fuel pump, fuel filter, fuel injectors, fuel lines, fuel pressure testing, EVAP system. Transmission Manual: Clutch system (master cylinder, slave cylinder, clutch pedal, clutch unit), manual transaxle disassembly, inspection, gear ratios, fluid specifications. Transmission Automatic: Automatic transaxle disassembly, inspection, valve body, torque converter clutch, fluid types and capacities, shift control. Drive Shaft Differential: Front and rear drive shafts, constant velocity (CV) joints, front and rear differential cases, fluid specifications, wheel hub assemblies. Suspension Front: MacPherson struts, control arms, stabilizer bar, ball joints, bushings, wheel bearing replacement, front wheel alignment specifications. Suspension Rear: Multi-link suspension, shock absorbers, coil springs, control arms, bushings, rear wheel alignment specifications. Brake System: Brake master cylinder, brake booster, brake fluid specifications, front and rear brake calipers, brake pads, brake rotors, parking brake system, ABS (Anti-lock Braking System) components and diagnostics, hydraulic control unit (HCU). Steering System: Power steering system (pump, lines, rack and pinion), steering column, steering angle sensor, tie rods, steering linkage, alignment specifications. Wheel And Tire System: Tire pressure recommendations, wheel torque specifications, tire size information, rim specifications, hubcaps/wheel covers. Body Exterior: Body panel removal and installation (hood, doors, fenders, bumpers), door mechanisms, glass replacement, sunroof system, convertible top mechanisms (for Spyder), weatherstripping, exterior trim. Body Interior: Interior trim removal and installation, seat removal, dashboard components, combination meter (instrument cluster), HVAC controls, audio system integration, airbag system components. Electrical System: Battery, charging system (alternator, regulator), starting system (starter motor, starter switch), lighting system (headlamps, tail lamps, interior lights), horn, wiper and washer system, power windows, power mirrors, power locks, keyless entry system. Supplemental Restraint System Srs: Airbag system (driver, passenger, side airbags), airbag control module, crash sensors, seat belt pre-tensioners, diagnostic procedures for SRS. Wiring Diagrams: Comprehensive wiring diagrams for all major electrical systems, including engine control, lighting, audio, climate control, power accessories, and SRS. Procedures Included Maintenance: Scheduled maintenance intervals, oil change procedures, filter replacements (oil, air, fuel), spark plug replacement, coolant flush, brake fluid flush, transmission fluid change, differential fluid change. Troubleshooting: Systematic troubleshooting guides for common drivability issues, electrical faults, starting problems, cooling system malfunctions, brake system issues, and transmission problems. Repair: Step-by-step repair instructions for virtually every component of the vehicle, from minor adjustments to major component overhauls and replacements. Diagnostics: OBD-II (On-Board Diagnostics) system information, diagnostic trouble codes (DTCs), scan tool usage, specific component testing procedures. Body Repair: Procedures for minor body panel repairs, dent removal, rust repair, paint codes, and panel alignment. Technical Depth Depth: Comprehensive, covering everything from basic fluid checks and component replacement to complete engine rebuilds, transmission overhauls, and complex electrical system diagnostics. Detail Level: Includes detailed substeps, notes, cautions, and warnings, numbered instructions, and hundreds of illustrations, drawings, and photos for clarity. Diagnostic Tools: Information relevant to using professional diagnostic tools and interpreting sensor data. 📊 Manual Specifications File Format Format: PDF Compatibility: Windows, Mac, Linux Print Quality Printability: Fully printable, allowing users to print specific sections or the entire manual. Binding Type Binding: Digital Download (typically provided as a single PDF or multiple linked PDFs) Paper Type Paper Type Simulated: Digital format, intended for viewing on screen or printing on standard paper. ⚙️ Engine Specifications Primary Engine Engine Code: 6G72 Configuration: 3.0L...
A high-performance grand tourer, competing with vehicles like the Nissan 300ZX, Toyota Supra, Mazda RX-7, and Chevrolet Corvette.
Competitive Analysis
Key Competitors:
Nissan 300ZX (Z32), Toyota Supra (Mk3/Mk4), Mazda RX-7 (FD/FC), Dodge Stealth (shared platform).
Key Features
Unique Features:
Active aerodynamic body kit (deployable front air dam and rear spoiler), electronically controlled all-wheel steering (AWS), electronically controlled suspension (ECS - optional), twin-turbocharged V6 engine, advanced all-wheel drive system (DOHC Twin Turbo).
Manual Value Proposition
Value For Buyers:
Provides dealer-level repair and maintenance information, enabling owners to perform complex tasks themselves, saving significant costs on dealership labor and ensuring proper vehicle upkeep.
Body panel removal and installation (hood, doors, fenders, bumpers), door mechanisms, glass replacement, sunroof system, convertible top mechanisms (for Spyder), weatherstripping, exterior trim.
Body Interior:
Interior trim removal and installation, seat removal, dashboard components, combination meter (instrument cluster), HVAC controls, audio system integration, airbag system components.
Electrical System:
Battery, charging system (alternator, regulator), starting system (starter motor, starter switch), lighting system (headlamps, tail lamps, interior lights), horn, wiper and washer system, power windows, power mirrors, power locks, keyless entry system.
Supplemental Restraint System Srs:
Airbag system (driver, passenger, side airbags), airbag control module, crash sensors, seat belt pre-tensioners, diagnostic procedures for SRS.
Wiring Diagrams:
Comprehensive wiring diagrams for all major electrical systems, including engine control, lighting, audio, climate control, power accessories, and SRS.
Systematic troubleshooting guides for common drivability issues, electrical faults, starting problems, cooling system malfunctions, brake system issues, and transmission problems.
Repair:
Step-by-step repair instructions for virtually every component of the vehicle, from minor adjustments to major component overhauls and replacements.
Diagnostics:
OBD-II (On-Board Diagnostics) system information, diagnostic trouble codes (DTCs), scan tool usage, specific component testing procedures.
Body Repair:
Procedures for minor body panel repairs, dent removal, rust repair, paint codes, and panel alignment.
Technical Depth
Depth:
Comprehensive, covering everything from basic fluid checks and component replacement to complete engine rebuilds, transmission overhauls, and complex electrical system diagnostics.
Detail Level:
Includes detailed substeps, notes, cautions, and warnings, numbered instructions, and hundreds of illustrations, drawings, and photos for clarity.
Diagnostic Tools:
Information relevant to using professional diagnostic tools and interpreting sensor data.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
Windows, Mac, Linux
Print Quality
Printability:
Fully printable, allowing users to print specific sections or the entire manual.
Binding Type
Binding:
Digital Download (typically provided as a single PDF or multiple linked PDFs)
Paper Type
Paper Type Simulated:
Digital format, intended for viewing on screen or printing on standard paper.
⚙️ Engine Specifications
Primary Engine
Engine Code:
6G72
Configuration:
3.0L V6 SOHC or DOHC
Naturally Aspirated Power:
Approx. 222 hp (SOHC), 268 hp (DOHC) (varies slightly by year/market)
Naturally Aspirated Torque:
Approx. 200-205 lb-ft (varies slightly by year/market)
Twin Turbo Engine
Engine Code:
6G72TT
Configuration:
3.0L V6 DOHC Twin-Turbocharged
Twin Turbo Power:
Approx. 300 hp (USDM GT/GTS), 320 hp (JDM Twin Turbo), up to 320 hp (VR-4) (varies by year/market/spec)
Twin Turbo Torque:
Approx. 307-315 lb-ft (varies by year/market/spec)
Fuel System
Type:
Multi-point Fuel Injection (ECI Multi)
Octane Requirement:
Premium Unleaded (91+ octane recommended for twin-turbo models)
🔧 Transmission
Standard
Type:
5-speed manual (standard on most models, including AWD)
Optional
Type:
4-speed automatic (available on FWD and some AWD models)
Features
All Wheel Drive:
Active All-Wheel Drive (AWD) with electronically controlled transfer case and viscous coupling (on Twin Turbo AWD models).
All Wheel Steering:
Mitsubishi's Active Four-Wheel Steering (AWS) system, standard on AWD models, optional on some FWD models.
Fluid Specifications
Manual Transmission Fluid:
API GL-4 or GL-5, SAE 75W-90 synthetic recommended (check manual for specific Mitsubishi specs).
Automatic Transmission Fluid:
Mitsubishi Diamond ATF SP-II or equivalent (refer to manual for exact designation).
Fluid Capacities
Manual Transmission Capacity:
Approx. 2.1-2.3 liters (check manual for exact spec)
Automatic Transmission Capacity:
Approx. 6.7 liters (check manual for exact spec)
📐 Dimensions
Exterior
Length:
Approx. 4,600 mm (181.1 in) (varies slightly by year/spec)
Width:
Approx. 1,840 mm (72.4 in)
Height:
Approx. 1,300 mm (51.2 in) (varies slightly by year/spec)
Wheelbase:
Approx. 2,500 mm (98.4 in)
Weights
Curb Weight:
Approx. 1,500 kg - 1,800 kg (3,300 - 3,970 lbs) depending on model and drivetrain.
Gross Vehicle Weight Rating Gvwr:
Refer to vehicle's specific VIN plate or owner's manual for exact GVWR.
🛡️ Safety Features
Ratings
Crash Test Data:
Specific crash test ratings from NHTSA/IIHS for this model/era may be limited or vary by market. Refer to historical databases for available data.
Active Features
Active Safety Systems:
Anti-lock Braking System (ABS), Active Four-Wheel Steering (AWS), Traction Control System (TCS) (standard on AWD models), Electronic Suspension Control (ECS) (optional on some models).
Passive Features
Passive Safety Features:
Driver and passenger front airbags, optional side airbags, three-point seat belts with pretensioners, energy-absorbing crumple zones, reinforced passenger cabin.
💡 Technology Features
Infotainment
Audio System:
Factory premium audio systems, often with cassette players and CD changers. Bose sound systems were available on higher trims.
Driver Assistance
Active Aero:
Active front air dam and rear wing that adjust based on speed for improved aerodynamics.
Limited by era; primarily focused on audio and comfort features. No factory integrated smartphone connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months (dependent on driving conditions, refer to manual for exact recommendations).
Timing Belt Replacement:
Every 60,000-90,000 miles or 5-7 years (critical for 6G72 engine; refer to manual for exact specification).
Fluid Specifications
Engine Oil:
API SN/SP, ILSAC GF-6A or higher, SAE 10W-30 or 5W-30 synthetic recommended (check manual for exact grade and capacity).
Coolant:
Mitsubishi Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based coolant with a 50/50 mix with distilled water. Capacity approx. 8.0-8.5 liters.
Brake Fluid:
DOT 3 or DOT 4 (refer to manual for specific recommendation).
Power Steering Fluid:
Dexron II/III ATF or equivalent power steering fluid (check manual).
Known Issues
Common Problems:
Fuel pump failures, radiator leaks, active aerodynamic system malfunctions, ECS actuator failures, oxygen sensor issues, ignition coil failures, oil leaks (valve cover gaskets, oil pan gasket), front driveshaft boot tears, clutch wear (manual transmission).
📚 Vehicle History
Brand Heritage
Mitsubishi Performance Legacy:
Mitsubishi has a history of performance vehicles, including rally cars (Lancer Evolution) and sports cars, leveraging advanced technology and engineering.
Model Evolution
Gto Development:
Developed as Mitsubishi's flagship sports car, designed to compete with established European and Japanese performance machines. Known as the 3000GT in North America and Australia, and GTO in Japan.
Production
Production Period:
1990-2000 (with the primary focus of this manual covering 1991-1999 models).
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Automotive Press Awards:
Frequently praised by automotive journalists for its advanced technology, performance, and styling upon release. Specific awards vary by year and publication.
Ratings
Performance Car Rankings:
Consistently ranked among the top Japanese sports cars of its era.