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2010 Mitsubishi L200 Triton Workshop Repair Service Manual

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$133.00
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$133.00
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๐Ÿท๏ธ Basic Information Identification Make: Mitsubishi Model: L200 Triton Year: 2010 Codes Chassis Code: KB4T (Double Cab 4WD) ๐Ÿ‘‹ Introduction Market Position Segment: Compact Pickup Truck / Utility Vehicle Target Audience: Commercial users, fleet operators, off-road enthusiasts, individuals seeking robust and versatile utility vehicles. Competitive Analysis Key Competitors: Toyota Hilux, Ford Ranger, Nissan Navara, Isuzu D-Max Key Features Strengths: Renowned for durability, off-road capability, strong diesel engines, and value for money. Often used as a workhorse in various industries and challenging terrains. Body Styles: Single Cab, Extended Cab (Club Cab), Double Cab (Crew Cab) ๐Ÿ“‹ Manual Details Coverage Areas Primary Markets: Global (excluding North America where often sold as a Raider) Regions Covered: Engine, Drivetrain, Chassis, Body, Electrical Systems, HVAC, Emissions, Safety Systems Page Count Estimated Pages: 2000+ Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: Digital (PDF) ๐Ÿ“– Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, diesel particulate filter (DPF) systems where applicable. Drivetrain: Manual transmission (5-speed and 6-speed), Automatic transmission (4-speed INVECS-II), Transfer case, Front axle, Rear axle, Driveshafts, Hubs. Chassis: Suspension (front independent torsion bar, rear leaf spring), Steering system (power steering), Brake system (front ventilated discs, rear drums/discs depending on variant), ABS, EBD, Traction Control. Electrical: 12V battery system, charging system (alternator), starting system, lighting systems (headlights, taillights, interior), power accessories (windows, mirrors, locks), instrument cluster, SRS airbag system, immobilizer, ECU diagnostics. Body And Interior: Body panel repair, door mechanisms, latches, hinges, interior trim, seats, glass, HVAC system (air conditioning, heating), body control module (BCM). Procedures Included Maintenance: Scheduled maintenance intervals, oil changes, filter replacements (oil, fuel, air), fluid level checks and top-ups, tire rotations, brake pad inspections, belt replacements. Repair And Rebuild: Engine overhaul procedures (cylinder head, pistons, crankshaft), transmission overhaul, differential rebuild, suspension component replacement, brake caliper service, steering rack replacement, AC system recharge and repair. Diagnostics: Troubleshooting guides for common symptoms, diagnostic trouble codes (DTCs) and their meanings, scan tool usage, sensor testing (MAP, MAF, O2, crankshaft position), component testing (injectors, ignition coils). Alignment And Calibration: Wheel alignment procedures, steering angle sensor calibration, ABS sensor testing and calibration. Technical Depth Depth: Comprehensive: Covers everything from basic fluid changes and filter replacements to complete engine, transmission, and drivetrain rebuilds. Includes detailed torque specifications, wiring diagrams, component locations, and diagnostic procedures. ๐Ÿ“Š Manual Specifications File Format File Type: PDF (Portable Document Format) Print Quality Quality: High resolution, suitable for printing individual pages or sections. Binding Type Binding: Not applicable (Digital) Paper Type Paper: Not applicable (Digital) Searchability Text Search: Searchable text within PDF for quick information retrieval. โš™๏ธ Engine Specifications Primary Engine Engine Code: 4D56 Engine Type: 2.5L 16-Valve DOHC Intercooled Turbo Diesel (Common Rail Direct Injection) Performance Horsepower: Approx. 134-178 HP (Varies by market and specific tune) Torque: Approx. 237-280 lb-ft (Varies by market and specific tune) Fuel System Injection Type: Common Rail Direct Injection (CRDI) with Denso or Bosch system Fuel Type: Diesel Emissions Emission Standards: Euro III, IV, or V depending on market (may include DPF for later models/markets) Cooling System Coolant Capacity: Approx. 7.5 Liters Lubrication System Oil Capacity: Approx. 7.5 Liters (with filter) Recommended Oil Grade: API CI-4 or higher, SAE 15W-40 or 5W-40 (check manual for specific climate recommendations) ๐Ÿ”ง Transmission Standard Transmission Type: 5-Speed Manual (W5M51 or similar) Optional Transmission Type: 4-Speed Automatic (INVECS-II Sport Mode) Features Drivetrain Options: 2WD (RWD) and 4WD (Super Select 4WD II system with centre differential lock, often with electronic engagement) Fluid Specifications Manual Transmission Fluid: GL-4 SAE 75W-90 (Check manual for exact type, some may use GL-3) Automatic Transmission Fluid: DIAQueen ATF-J2 or equivalent (Check manual) Fluid Capacities Manual Transmission Capacity: Approx. 2.3 Liters Automatic Transmission Capacity: Approx. 7.2 Liters (dry fill) ๐Ÿ“ Dimensions Exterior Length: Approx. 5000 - 5200 mm (depending on body style) Width: Approx. 1790 - 1800 mm Height: Approx. 1770 - 1780 mm Wheelbase: Approx. 3000 mm Cargo Bed Length: Approx. 1500 - 1800 mm (depending on cab and bed configuration) Weights Curb Weight: Approx. 1700 - 1950 kg Gross Vehicle Weight Rating Gvw: Approx. 2500 - 2800 kg Towing Capacity: Up to 3000 kg (braked trailer, market dependent) Tires Standard Tire Size: 245/70R16 or 265/70R16 (check specific trim) Wheels Bolt Pattern: 6 x 139.7 mm (6x5.5 inch) Center Bore: 67.1 mm ๐Ÿ›ก๏ธ Safety Features Ratings Ancap Rating: 3-4 Stars (for models tested, varies by year/region) Active Features ABS: Standard on most variants Ebd: Electronic Brakeforce Distribution (Standard) Traction Control: Optional on some 4WD models Passive Features Airbags: Driver and Passenger airbags (standard), Side airbags and curtain airbags optional on higher trims. Seatbelts: Pre-tensioning seatbelts with force limiters Body Structure: Reinforced Impact Safety Evolution (RISE) body structure ๐Ÿ’ก Technology Features Infotainment Audio System: Basic AM/FM radio with CD player, often with MP3 playback. Higher trims...
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2010 Mitsubishi L200 Triton Workshop Repair Service Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Mitsubishi
Model:
L200 Triton
Year:
2010
Codes
Chassis Code:
KB4T (Double Cab 4WD)
๐Ÿ‘‹ Introduction
Market Position
Segment:
Compact Pickup Truck / Utility Vehicle
Target Audience:
Commercial users, fleet operators, off-road enthusiasts, individuals seeking robust and versatile utility vehicles.
Competitive Analysis
Key Competitors:
Toyota Hilux, Ford Ranger, Nissan Navara, Isuzu D-Max
Key Features
Strengths:
Renowned for durability, off-road capability, strong diesel engines, and value for money. Often used as a workhorse in various industries and challenging terrains.
Body Styles:
Single Cab, Extended Cab (Club Cab), Double Cab (Crew Cab)
๐Ÿ“‹ Manual Details
Coverage Areas
Primary Markets:
Global (excluding North America where often sold as a Raider)
Regions Covered:
Engine, Drivetrain, Chassis, Body, Electrical Systems, HVAC, Emissions, Safety Systems
Page Count
Estimated Pages:
2000+
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
Digital (PDF)
๐Ÿ“– Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, diesel particulate filter (DPF) systems where applicable.
Drivetrain:
Manual transmission (5-speed and 6-speed), Automatic transmission (4-speed INVECS-II), Transfer case, Front axle, Rear axle, Driveshafts, Hubs.
Chassis:
Suspension (front independent torsion bar, rear leaf spring), Steering system (power steering), Brake system (front ventilated discs, rear drums/discs depending on variant), ABS, EBD, Traction Control.
Electrical:
12V battery system, charging system (alternator), starting system, lighting systems (headlights, taillights, interior), power accessories (windows, mirrors, locks), instrument cluster, SRS airbag system, immobilizer, ECU diagnostics.
Body And Interior:
Body panel repair, door mechanisms, latches, hinges, interior trim, seats, glass, HVAC system (air conditioning, heating), body control module (BCM).
Procedures Included
Maintenance:
Scheduled maintenance intervals, oil changes, filter replacements (oil, fuel, air), fluid level checks and top-ups, tire rotations, brake pad inspections, belt replacements.
Repair And Rebuild:
Engine overhaul procedures (cylinder head, pistons, crankshaft), transmission overhaul, differential rebuild, suspension component replacement, brake caliper service, steering rack replacement, AC system recharge and repair.
Diagnostics:
Troubleshooting guides for common symptoms, diagnostic trouble codes (DTCs) and their meanings, scan tool usage, sensor testing (MAP, MAF, O2, crankshaft position), component testing (injectors, ignition coils).
Alignment And Calibration:
Wheel alignment procedures, steering angle sensor calibration, ABS sensor testing and calibration.
Technical Depth
Depth:
Comprehensive: Covers everything from basic fluid changes and filter replacements to complete engine, transmission, and drivetrain rebuilds. Includes detailed torque specifications, wiring diagrams, component locations, and diagnostic procedures.
๐Ÿ“Š Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Print Quality
Quality:
High resolution, suitable for printing individual pages or sections.
Binding Type
Binding:
Not applicable (Digital)
Paper Type
Paper:
Not applicable (Digital)
Searchability
Text Search:
Searchable text within PDF for quick information retrieval.
โš™๏ธ Engine Specifications
Primary Engine
Engine Code:
4D56
Engine Type:
2.5L 16-Valve DOHC Intercooled Turbo Diesel (Common Rail Direct Injection)
Performance
Horsepower:
Approx. 134-178 HP (Varies by market and specific tune)
Torque:
Approx. 237-280 lb-ft (Varies by market and specific tune)
Fuel System
Injection Type:
Common Rail Direct Injection (CRDI) with Denso or Bosch system
Fuel Type:
Diesel
Emissions
Emission Standards:
Euro III, IV, or V depending on market (may include DPF for later models/markets)
Cooling System
Coolant Capacity:
Approx. 7.5 Liters
Lubrication System
Oil Capacity:
Approx. 7.5 Liters (with filter)
Recommended Oil Grade:
API CI-4 or higher, SAE 15W-40 or 5W-40 (check manual for specific climate recommendations)
๐Ÿ”ง Transmission
Standard
Transmission Type:
5-Speed Manual (W5M51 or similar)
Optional
Transmission Type:
4-Speed Automatic (INVECS-II Sport Mode)
Features
Drivetrain Options:
2WD (RWD) and 4WD (Super Select 4WD II system with centre differential lock, often with electronic engagement)
Fluid Specifications
Manual Transmission Fluid:
GL-4 SAE 75W-90 (Check manual for exact type, some may use GL-3)
Automatic Transmission Fluid:
DIAQueen ATF-J2 or equivalent (Check manual)
Fluid Capacities
Manual Transmission Capacity:
Approx. 2.3 Liters
Automatic Transmission Capacity:
Approx. 7.2 Liters (dry fill)
๐Ÿ“ Dimensions
Exterior
Length:
Approx. 5000 - 5200 mm (depending on body style)
Width:
Approx. 1790 - 1800 mm
Height:
Approx. 1770 - 1780 mm
Wheelbase:
Approx. 3000 mm
Cargo
Bed Length:
Approx. 1500 - 1800 mm (depending on cab and bed configuration)
Weights
Curb Weight:
Approx. 1700 - 1950 kg
Gross Vehicle Weight Rating Gvw:
Approx. 2500 - 2800 kg
Towing Capacity:
Up to 3000 kg (braked trailer, market dependent)
Tires
Standard Tire Size:
245/70R16 or 265/70R16 (check specific trim)
Wheels
Bolt Pattern:
6 x 139.7 mm (6x5.5 inch)
Center Bore:
67.1 mm
๐Ÿ›ก๏ธ Safety Features
Ratings
Ancap Rating:
3-4 Stars (for models tested, varies by year/region)
Active Features
ABS:
Standard on most variants
Ebd:
Electronic Brakeforce Distribution (Standard)
Traction Control:
Optional on some 4WD models
Passive Features
Airbags:
Driver and Passenger airbags (standard), Side airbags and curtain airbags optional on higher trims.
Seatbelts:
Pre-tensioning seatbelts with force limiters
Body Structure:
Reinforced Impact Safety Evolution (RISE) body structure
๐Ÿ’ก Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD player, often with MP3 playback. Higher trims may feature more advanced audio systems, sometimes with navigation.
Connectivity:
Auxiliary audio input (3.5mm jack) common. Bluetooth connectivity may be present on higher trims.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Climate Control
HVAC:
Manual air conditioning and heating standard. Automatic climate control available on top trims.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change:
Every 10,000 km or 6 months, whichever comes first (or 5,000 km for severe use)
Air Filter Replacement:
Every 30,000 km or 12 months
Fuel Filter Replacement:
Every 40,000 km (diesel)
Timing Belt Replacement:
This model utilizes a timing chain, so no scheduled replacement is typically required, but tensioners and guides should be inspected.
Fluid Specifications
Coolant:
Mitsubishi Super Long Life Coolant (SLLC) or equivalent (Pink) - 50/50 mix with distilled water.
Brake Fluid:
DOT 3 or DOT 4
Power Steering Fluid:
Dexron III ATF or equivalent
Known Issues
Common Problems:
DPF regeneration issues (on diesel models with DPF), injector failures, turbocharger wear, rear leaf spring fatigue/breakage, potential for rust in specific climates, minor electrical gremlins.
Diesel Specific Notes:
Regular maintenance of the fuel system and adherence to DPF regeneration procedures are crucial for diesel longevity.
๐Ÿ“š Vehicle History
Brand Heritage
Heritage:
Mitsubishi's history in pickup trucks dates back decades, with the L200/Triton nameplate being a globally recognized and enduring model known for its ruggedness.
Model Evolution
Generation:
This 2010 model represents the fourth generation (2005-2015) of the L200/Triton, introduced in 2005. It featured a significant redesign with a bolder 'J-line' styling cue.
Production
Manufacturing Locations:
Primarily manufactured in Thailand (Laem Chabang plant), with production also occurring in other Mitsubishi plants globally.
Sales Performance:
Consistently a strong seller in its segment in many international markets, particularly in Asia, Australia, and South America.
๐Ÿ† Awards & Recognition
Recognitions
Segment Awards:
While specific awards for the 2010 model year can be market-dependent, the L200 Triton has historically been recognized in various 'Best Pickup' or 'Value for Money' categories by automotive publications in its key markets.
Ratings
Owner Satisfaction:
Generally good owner satisfaction, particularly for its utility, durability, and off-road prowess, though refinement and interior comfort may trail some competitors.
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