🏷️ Basic Information Identification Make: Mitsubishi Model: L200 Generation Codename: K70/K60 Series (often referred to as Triton in some markets) Codes Platform Code: K70/K60 Series 👋 Introduction Market Position Segment: Compact/Mid-size Pickup Truck Target Audience: DIY mechanics, fleet owners, professional repair shops servicing the L200/Triton. Competitive Analysis Competitors: Toyota Hilux, Nissan Navara (D22), Ford Ranger, Isuzu D-Max (TF). Key Features Vehicle Strengths: Renowned for durability, robust chassis, capable 4WD systems, and reliable diesel engines. 📋 Manual Details Coverage Areas Manual Years: 1996, 1997, 1998, 1999, 2000, 2001, 2002 Geographic Coverage: Global (specifications may vary by region) Page Count Estimated Pages: Varies by specific engine/drivetrain combination; typically 800-1500+ pages for a comprehensive service manual. Manual Type Type: Service Repair Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine: In-depth coverage for gasoline and diesel engines, including maintenance, diagnostics, and overhaul procedures. Transmission: Manual and automatic transmission repair, adjustment, and fluid specifications. Drivetrain: Front-wheel drive, rear-wheel drive, and 4WD system service, including differentials and drive shafts. Suspension Steering: Front and rear suspension components, steering system diagnostics, and alignment procedures. Brakes: Disc and drum brake systems, ABS diagnostics, caliper and master cylinder overhaul. Electrical System: Wiring diagrams, component testing, fuse and relay locations, lighting, and charging system diagnostics. Fuel System: Fuel injection systems (MPI/DI), fuel pumps, injectors, and emissions control. Cooling Heating Ac: Radiator, fan, thermostat, heater core, and air conditioning system service. Body Chassis: Body panel removal/installation, interior trim, door mechanisms, and chassis component replacement. Procedures Included Maintenance Procedures: Oil changes, filter replacements, fluid checks, tune-ups, belt and hose replacement. Troubleshooting: Systematic diagnostic procedures for common and uncommon issues. Repair Procedures: Detailed step-by-step instructions for component removal, overhaul, and reassembly. Diagnostic Procedures: Fault code interpretation, sensor testing, and electrical circuit analysis. Rebuild Procedures: Engine and transmission rebuild guides with torque specifications and tolerances. Technical Depth Depth: Comprehensive. Covers everything from basic scheduled maintenance to complex engine and transmission overhauls and advanced diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable if professionally scanned and OCR'd. Print Quality Quality: Dependent on the source scan quality; aims for clear diagrams and text. Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Gasoline Options: 2.0L (4G63/4G64 SOHC/DOHC), 2.4L (4G64 SOHC/DOHC), 2.5L V6 (6G73 SOHC). Diesel Options: 2.5L Diesel (4D56 SOHC I/C), 2.8L Diesel (4M40 SOHC I/C), 2.5L Turbo Diesel (4D56 SOHC Common Rail in later models). Performance Gasoline Hp Range: Approx. 110-150 HP Diesel Hp Range: Approx. 85-125 HP (non-intercooled), 115-135 HP (intercooled/common rail). Fuel System Gasoline Injection: Multi-Point Fuel Injection (MPI) Diesel Injection: Indirect Injection (IDI) or Direct Injection (DI) / Common Rail (CRDI) depending on engine. Codes Common Gasoline Engine Codes: 4G63, 4G64, 6G73 Common Diesel Engine Codes: 4D56, 4M40 🔧 Transmission Standard Manual Transmission: 5-speed manual Optional Automatic Transmission: 4-speed automatic Features Drivetrain Options: 2WD (RWD) and 4WD (Select-able 4WD or Full-time 4WD with center differential on some models). Specifications Transfer Case: Manual or Electronic engagement, 2-speed (High/Low range) on 4WD models. 📐 Dimensions Exterior Body Styles: Single Cab, Extended Cab (Access Cab), Double Cab. Wheelbase Options: Standard, Long wheelbase configurations available. Weights Curb Weight Range: Approx. 1500 kg - 1900 kg (depending on configuration). Payload Capacity: Varies, typically 800 kg - 1100 kg. 🛡️ Safety Features Ratings Crash Test Ratings: Limited official ratings for this era; typically designed to meet regional safety standards of the time. Active Features Braking System: Front disc brakes, rear drum brakes. ABS available on higher trims/later models. Passive Features Airbags: Driver airbag standard on many models, passenger airbag optional/standard on later models. Seatbelts: 3-point seatbelts for front occupants, 2-point or 3-point for rear occupants depending on cab type. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette or CD player. Optional upgrades available. Driver Assistance ABS: Anti-lock Braking System available as an option or standard on higher trims. Connectivity Connectivity Features: Limited to basic audio inputs; no modern Bluetooth or USB connectivity as standard. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000-7,500 km or 6 months (refer to manual for specific engine oil type and interval). Air Filter Replacement: Every 20,000-30,000 km or as needed based on operating conditions. Fuel Filter Replacement Diesel: Every 40,000-60,000 km (critical for diesel engine longevity). Timing Belt Replacement: Critical for 4G64 & 4D56 (non-chain). Every 80,000-100,000 km or 5-7 years. Refer to manual for specific engine. Fluid Specifications Engine Oil Viscosity: API SG/SH/SJ, SAE 10W-30, 10W-40, 15W-40, 5W-30 (depending on climate and engine; refer to manual). Coolant Type: Ethylene Glycol based coolant, typically a 50/50 mix with distilled water. (Confirm specific Mitsubishi coolant P/N in manual). Transmission Fluid Manual: GL-4 SAE 75W-90 or 80W-90 gear oil (refer to manual). Transmission Fluid Automatic: Dexron III or equivalent (confirm P/N in manual)....