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Mitsubishi Lancer Service Repair Manual 2001-2007 (russian)

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๐Ÿท๏ธ Basic Information Identification Make: Mitsubishi Model: Lancer Model Generations Covered: 7th Generation (CS/CT/XA/XB/XC) Codes Chassis Codes: CS2A, CS5A, CS6A, CS9A, CT9A (Evolution models) Engine Codes Common: 4G15, 4G18, 4G19, 4G63, 4G69 ๐Ÿ‘‹ Introduction Market Position Segment: Compact sedan/hatchback, competing in a crowded segment with vehicles like the Honda Civic, Toyota Corolla, and Ford Focus. Target Audience: Budget-conscious buyers seeking reliable transportation, enthusiasts (especially for the Evolution models). Competitive Analysis Key Competitors Era: Honda Civic, Toyota Corolla, Ford Focus, Mazda3, Nissan Sentra, Subaru Impreza. Key Features Powertrain Options: Wide range of 4-cylinder engines and the iconic turbocharged 4G63 for Evolution models. Value Proposition: Generally offered good value for money, with sporty handling and available all-wheel drive, particularly in higher trims and Evolution variants. Manual Advantage: Provides deep technical knowledge for DIY repairs and maintenance, crucial for owners looking to extend the lifespan and preserve the value of their vehicle. ๐Ÿ“‹ Manual Details Coverage Areas Market Coverage: Primarily Russian market, but applicable to global models with similar specifications. Page Count Estimated Page Count: Detailed analysis suggests over 1500 pages, common for comprehensive factory service manuals. Manual Type Type: Factory Service Manual / Workshop Manual Language Language: Russian Format Format: PDF ๐Ÿ“– Manual Coverage Systems Covered Engine: Detailed diagnostics, repair, overhaul, specifications, and troubleshooting for all engine variants. Transmission: Covers manual and automatic transmissions, including repair, adjustments, fluid specifications, and troubleshooting. Drivetrain: Front-wheel drive (FWD) and All-wheel drive (AWD) systems, including differentials, axles, and driveshafts. Suspension: Front and rear suspension components, alignment, shock absorbers, springs, and bushings. Brakes: Hydraulic brake systems, ABS, brake pad/rotor replacement, caliper service, bleeding procedures, parking brake. Steering: Power steering system, steering column, tie rods, and steering gear maintenance and repair. Electrical: Full wiring diagrams, component locations, battery, charging system, starting system, lighting, accessories, ECU diagnostics. HVAC: Air conditioning system service, heater core, blower motor, refrigerant handling, and controls. Body And Frame: Body panel removal/installation, interior trim, doors, windows, glass replacement, chassis specifications. Exhaust: Exhaust system components, catalytic converter, muffler, and pipe replacement. Cooling System: Radiator, water pump, thermostat, coolant specifications, and troubleshooting. Fuel System: Fuel pump, injectors, fuel filter, fuel tank, and evaporative emissions control system. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, fluid checks. Diagnostics Troubleshooting: Extensive diagnostic procedures for all systems, including symptom-based troubleshooting and DTC (Diagnostic Trouble Code) interpretation. Repair Overhaul: Step-by-step instructions for major component removal, disassembly, repair, reassembly, and installation. Component Replacement: Detailed guides for replacing individual components within all systems. Adjustments Calibrations: Procedures for adjusting brakes, clutch, throttle, and calibrating sensors/systems. Technical Depth Depth: Comprehensive coverage from basic routine maintenance to in-depth engine and transmission rebuilds, including electrical system diagnostics and body repairs. ๐Ÿ“Š Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable PDF, allowing for quick navigation to specific topics. Quality can vary based on the source scan. Print Quality Print Recommendation: Recommended for digital use; printing can be extensive due to page count. Quality depends on original scan resolution. Binding Type Binding Type: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) โš™๏ธ Engine Specifications Primary Engine Engine Family: 4G Series (Naturally Aspirated) Common Displacements: 1.5L (4G15), 1.6L (4G18, 4G19), 2.0L (4G63, 4G69) Horsepower Range: Approximately 90 hp (1.5L) to 160 hp (2.0L non-turbo), up to 280+ hp for Evolution variants. Torque Range: Approximately 95 lb-ft (1.5L) to 130 lb-ft (2.0L non-turbo), significantly higher for turbocharged models. Performance Engine Type: Inline-4, DOHC, 16-valve (some variants may have SOHC) Induction: Naturally Aspirated and Turbocharged (Evolution models) Fuel System Fuel Delivery: Multi-point fuel injection (MPI) Fuel Type: Unleaded gasoline Compression Ratio Typical: Ranges from ~9.5:1 to 10.0:1 for naturally aspirated engines, higher for turbocharged variants. ๐Ÿ”ง Transmission Standard Transmission Type: 5-speed manual transmission Optional Transmission Type: 4-speed automatic transmission Features AWD Availability: Available on certain trims and standard on Lancer Evolution models (using Mitsubishi's S-AWC system on later Evolutions within this generation). Clutch Type: Hydraulically operated single dry plate clutch (manual transmission) ๐Ÿ“ Dimensions Exterior Length Typical: Approx. 4485 mm (sedan), 4180 mm (hatchback) Width Typical: Approx. 1740 mm Height Typical: Approx. 1445 mm (sedan), 1490 mm (hatchback) Wheelbase Typical: Approx. 2630 mm Wheel Bolt Pattern: 4x114.3 mm (common for most trims), 5x114.3 mm for Evolution variants. Weights Curb Weight Range: Approx. 1200 kg to 1500 kg depending on engine and drivetrain. ๐Ÿ›ก๏ธ Safety Features Ratings NHTSA Ratings: Varies by year and testing protocol. Early models may have lower ratings compared to later models. Check specific year for details. IIHS Ratings: Similar to NHTSA, varies by year. Generally moderate to good for its class during its production run. Active Features ABS: Available on most models, standard on higher trims and Evolution. Traction Control: Available on some models, standard on Evolution. Electronic Stability Control: Available on later models and Evolution. Passive Features Airbags:...
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Mitsubishi Lancer Service Repair Manual 2001-2007 (russian)
๐Ÿท๏ธ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer
Model Generations Covered:
7th Generation (CS/CT/XA/XB/XC)
Codes
Chassis Codes:
CS2A, CS5A, CS6A, CS9A, CT9A (Evolution models)
Engine Codes Common:
4G15, 4G18, 4G19, 4G63, 4G69
๐Ÿ‘‹ Introduction
Market Position
Segment:
Compact sedan/hatchback, competing in a crowded segment with vehicles like the Honda Civic, Toyota Corolla, and Ford Focus.
Target Audience:
Budget-conscious buyers seeking reliable transportation, enthusiasts (especially for the Evolution models).
Competitive Analysis
Key Competitors Era:
Honda Civic, Toyota Corolla, Ford Focus, Mazda3, Nissan Sentra, Subaru Impreza.
Key Features
Powertrain Options:
Wide range of 4-cylinder engines and the iconic turbocharged 4G63 for Evolution models.
Value Proposition:
Generally offered good value for money, with sporty handling and available all-wheel drive, particularly in higher trims and Evolution variants.
Manual Advantage:
Provides deep technical knowledge for DIY repairs and maintenance, crucial for owners looking to extend the lifespan and preserve the value of their vehicle.
๐Ÿ“‹ Manual Details
Coverage Areas
Market Coverage:
Primarily Russian market, but applicable to global models with similar specifications.
Page Count
Estimated Page Count:
Detailed analysis suggests over 1500 pages, common for comprehensive factory service manuals.
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
Russian
Format
Format:
PDF
๐Ÿ“– Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, repair, overhaul, specifications, and troubleshooting for all engine variants.
Transmission:
Covers manual and automatic transmissions, including repair, adjustments, fluid specifications, and troubleshooting.
Drivetrain:
Front-wheel drive (FWD) and All-wheel drive (AWD) systems, including differentials, axles, and driveshafts.
Suspension:
Front and rear suspension components, alignment, shock absorbers, springs, and bushings.
Brakes:
Hydraulic brake systems, ABS, brake pad/rotor replacement, caliper service, bleeding procedures, parking brake.
Steering:
Power steering system, steering column, tie rods, and steering gear maintenance and repair.
Electrical:
Full wiring diagrams, component locations, battery, charging system, starting system, lighting, accessories, ECU diagnostics.
HVAC:
Air conditioning system service, heater core, blower motor, refrigerant handling, and controls.
Body And Frame:
Body panel removal/installation, interior trim, doors, windows, glass replacement, chassis specifications.
Exhaust:
Exhaust system components, catalytic converter, muffler, and pipe replacement.
Cooling System:
Radiator, water pump, thermostat, coolant specifications, and troubleshooting.
Fuel System:
Fuel pump, injectors, fuel filter, fuel tank, and evaporative emissions control system.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug replacement, fluid checks.
Diagnostics Troubleshooting:
Extensive diagnostic procedures for all systems, including symptom-based troubleshooting and DTC (Diagnostic Trouble Code) interpretation.
Repair Overhaul:
Step-by-step instructions for major component removal, disassembly, repair, reassembly, and installation.
Component Replacement:
Detailed guides for replacing individual components within all systems.
Adjustments Calibrations:
Procedures for adjusting brakes, clutch, throttle, and calibrating sensors/systems.
Technical Depth
Depth:
Comprehensive coverage from basic routine maintenance to in-depth engine and transmission rebuilds, including electrical system diagnostics and body repairs.
๐Ÿ“Š Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable PDF, allowing for quick navigation to specific topics. Quality can vary based on the source scan.
Print Quality
Print Recommendation:
Recommended for digital use; printing can be extensive due to page count. Quality depends on original scan resolution.
Binding Type
Binding Type:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
โš™๏ธ Engine Specifications
Primary Engine
Engine Family:
4G Series (Naturally Aspirated)
Common Displacements:
1.5L (4G15), 1.6L (4G18, 4G19), 2.0L (4G63, 4G69)
Horsepower Range:
Approximately 90 hp (1.5L) to 160 hp (2.0L non-turbo), up to 280+ hp for Evolution variants.
Torque Range:
Approximately 95 lb-ft (1.5L) to 130 lb-ft (2.0L non-turbo), significantly higher for turbocharged models.
Performance
Engine Type:
Inline-4, DOHC, 16-valve (some variants may have SOHC)
Induction:
Naturally Aspirated and Turbocharged (Evolution models)
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI)
Fuel Type:
Unleaded gasoline
Compression Ratio Typical:
Ranges from ~9.5:1 to 10.0:1 for naturally aspirated engines, higher for turbocharged variants.
๐Ÿ”ง Transmission
Standard
Transmission Type:
5-speed manual transmission
Optional
Transmission Type:
4-speed automatic transmission
Features
AWD Availability:
Available on certain trims and standard on Lancer Evolution models (using Mitsubishi's S-AWC system on later Evolutions within this generation).
Clutch Type:
Hydraulically operated single dry plate clutch (manual transmission)
๐Ÿ“ Dimensions
Exterior
Length Typical:
Approx. 4485 mm (sedan), 4180 mm (hatchback)
Width Typical:
Approx. 1740 mm
Height Typical:
Approx. 1445 mm (sedan), 1490 mm (hatchback)
Wheelbase Typical:
Approx. 2630 mm
Wheel Bolt Pattern:
4x114.3 mm (common for most trims), 5x114.3 mm for Evolution variants.
Weights
Curb Weight Range:
Approx. 1200 kg to 1500 kg depending on engine and drivetrain.
๐Ÿ›ก๏ธ Safety Features
Ratings
NHTSA Ratings:
Varies by year and testing protocol. Early models may have lower ratings compared to later models. Check specific year for details.
IIHS Ratings:
Similar to NHTSA, varies by year. Generally moderate to good for its class during its production run.
Active Features
ABS:
Available on most models, standard on higher trims and Evolution.
Traction Control:
Available on some models, standard on Evolution.
Electronic Stability Control:
Available on later models and Evolution.
Passive Features
Airbags:
Driver and front passenger airbags standard. Side airbags and curtain airbags available on higher trims.
Seatbelts:
3-point front and rear seatbelts with pretensioners.
๐Ÿ’ก Technology Features
Infotainment
Audio System:
Factory fitted CD players, often with AM/FM radio. Some higher trims may have premium audio systems.
Navigation:
Optional on some higher-trim models, typically a dealer-installed or factory option.
Driver Assistance
Cruise Control:
Available on most trims.
Connectivity
Power Windows Locks:
Standard on higher trims, optional on base models.
Keyless Entry:
Available on higher trim levels.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions.
Air Filter Replacement:
Approximately every 15,000-30,000 miles (24,000-48,000 km) or as needed based on driving environment.
Spark Plug Replacement:
Typically every 60,000-100,000 miles (96,000-160,000 km) for platinum or iridium plugs.
Coolant Flush Interval:
Approximately every 30,000-50,000 miles (48,000-80,000 km) or 2-3 years.
Fluid Specifications
Engine Oil Type Common:
API SJ or higher, SAE 5W-30 or 5W-40. Consult manual for specific engine variant.
Coolant Type:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Refer to manual for specific color/type.
Transmission Fluid Manual:
API GL-4, SAE 75W-90 gear oil.
Transmission Fluid Automatic:
Mitsubishi ATF SP-III or equivalent.
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Engine Oil Consumption:
Some 4G63/4G69 engines can exhibit oil consumption issues, particularly if not properly maintained. Piston ring wear is a common cause.
Transmission Grinding:
Manual transmissions, especially on higher-mileage vehicles, can develop synchro issues leading to grinding.
Wheel Bearing Noise:
Common wear item; can produce humming or grinding noises as they wear out.
Cv Joint Failure:
Especially on FWD models, CV boots can tear, leading to joint failure and clicking noises during turns.
Rust Corrosion:
Can be an issue in regions with heavy road salt usage, particularly around wheel arches and underbody.
Exhaust Manifold Cracks:
Less common, but can occur on some engine variants due to thermal stress.
๐Ÿ“š Vehicle History
Brand Heritage
Parent Company:
Mitsubishi Motors Corporation, Japan.
Reputation:
Known for reliable, often affordable vehicles, with a strong heritage in rally racing (Lancer Evolution).
Model Evolution
Generation Context:
This 7th generation Lancer (2001-2007) marked a significant update in styling and platform from the previous generation. It also introduced the highly acclaimed Lancer Evolution VIII and IX.
Key Variants:
Standard Lancer models (ES, LS, O-Z Rally, Ralliart), and the performance-oriented Lancer Evolution (VIII, IX).
Production
Manufacturing Locations:
Primarily Japan, with assembly in other global locations.
Production Years For Generation:
2001-2007
๐Ÿ† Awards & Recognition
Recognitions
Rally Heritage:
The Lancer platform, particularly the Evolution variants, has a legendary status in world rally championships (WRC), contributing to the model's overall prestige.
Performance Awards:
Lancer Evolution models consistently received praise from automotive media for their performance, handling, and value in the sports sedan/hatchback category.
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