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Mitsubishi Lancer 2003 Service Repair Manual

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$133.00
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$133.00
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Year: 2003 Codes Platform Code: CS/CT 👋 Introduction Market Position Segment: Compact Sedan/Hatchback Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Mazda3, Ford Focus, Nissan Sentra. Key Features Value Proposition: Reliable, fuel-efficient, and affordable transportation with sporty styling and good handling. Target Audience: Young drivers, budget-conscious buyers, small families, enthusiasts seeking a practical yet engaging vehicle. 📋 Manual Details Coverage Areas General Coverage: Comprehensive service and repair procedures for the 2003 Mitsubishi Lancer. Page Count Estimated Page Count: 1500+ Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine removal/installation, cylinder head, block, pistons, crankshaft, camshafts, valve train, lubrication system, cooling system, fuel system (mechanical), exhaust system. Engine Performance: Ignition system, fuel injection system (electronic), emission control systems, engine control module (ECM) diagnosis. Transmission Manual: Clutch system, manual transaxle (removal/installation, internal components, gears, synchros, bearings). Transmission Automatic: Automatic transaxle (removal/installation, hydraulic system, torque converter, internal components, electronic control). Drivetrain: Front axle, rear axle (if applicable), driveshafts, constant velocity (CV) joints, differentials. Brakes: Front and rear brake systems (disc and drum), hydraulic lines, master cylinder, brake booster, ABS system (diagnosis and components). Suspension: Front suspension (struts, control arms, ball joints), rear suspension (multi-link, struts), steering system (power steering pump, rack and pinion). Steering: Steering column, steering wheel, power steering system, steering gear (rack and pinion). Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting system, fuses, relays, wiring diagrams. Body And Interior: Body panels, doors, windows, locks, seats, interior trim, HVAC system (heating, ventilation, air conditioning). Diagnostics: On-Board Diagnostics (OBD-II) system, diagnostic trouble codes (DTCs), troubleshooting charts. Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and top-offs, belt inspection/replacement, spark plug replacement, brake pad replacement. Repair: Component replacement (e.g., water pump, alternator, starter, radiators), sensor replacement, exhaust system repair, suspension component replacement. Troubleshooting: Step-by-step diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides. Diagnostics: Detailed guidance on using diagnostic scan tools, interpreting sensor data, and diagnosing electrical issues. Rebuilds: Comprehensive instructions for engine and transmission overhauls, including torque specifications and assembly sequences. Technical Depth Depth: Expert-level technical detail suitable for professional mechanics and advanced DIY enthusiasts. Information Type: Includes factory specifications, tolerances, torque values, wiring diagrams, diagnostic flowcharts, and disassembly/reassembly procedures. 📊 Manual Specifications File Format Digital Format: PDF Print Quality Image Resolution: High-resolution scans ensuring clarity of illustrations and text. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) Searchability Text Search: Likely text-searchable PDF, allowing for quick information retrieval. Accessibility Device Compatibility: Accessible on computers, tablets, and smartphones with PDF reader software. ⚙️ Engine Specifications Primary Engine Engine Code 1: 4G94 Engine Type 1: Inline 4-cylinder, DOHC, 16-valve Displacement 1: 2.0 Liters (1997 cc) Bore X Stroke 1: 86.0 mm x 86.0 mm Performance Horsepower 1: 120 hp @ 5500 rpm Torque 1: 137 lb-ft @ 4200 rpm Fuel System Fuel Delivery: Electronic Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 Octane Recommended) Additional Engines Engine Code 2: 4G15 (less common in some markets) Displacement 2: 1.5 Liters (1468 cc) Horsepower 2: 95 hp (approx.) 🔧 Transmission Standard Standard Transmission: 5-Speed Manual Transaxle Optional Optional Transmission: 4-Speed Automatic Transaxle with Lock-up Torque Converter Features Automatic Features: Electronically controlled, 'INVECS-II' system (Intelligent and Variable Electronic Control System) with adaptive shift logic. Fluid Specifications Manual Transaxle Fluid: API GL-4, SAE 75W-90 (Refer to manual for exact specification and capacity) Automatic Transaxle Fluid: Mitsubishi DiaQueen SPIII or equivalent ATF (Refer to manual for exact specification and capacity) 📐 Dimensions Exterior Length: Approx. 4505 mm (177.4 in) Width: Approx. 1740 mm (68.5 in) Height: Approx. 1445 mm (56.9 in) Wheelbase: Approx. 2630 mm (103.5 in) Weights Curb Weight: Approx. 1200-1300 kg (2645-2866 lbs) depending on trim and transmission 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: Good (2003 model year tests often yielded Good ratings for similarly designed vehicles, but specific 2003 Lancer ratings should be verified from official NHTSA archives) IIHS Frontal Offset: Acceptable to Good (Varies by specific test and year; consult IIHS archives for precise data) Active Features ABS: Available Anti-lock Braking System (ABS) on higher trims or as an option. Traction Control: Rarely standard; availability may depend on market and trim. Passive Features Airbags: Front driver and passenger airbags standard. Side airbags may be optional on certain trims. Seatbelts: 3-point height-adjustable front seat belts with pretensioners and load limiters, 3-point rear seat belts. 💡 Technology Features Infotainment Head Unit: Factory fitted AM/FM/CD player, optional cassette. Aftermarket head units are common upgrades. Speakers: Typically 4-6 speaker configurations. Driver Assistance Cruise Control: Available on higher trim levels. Connectivity Auxiliary Input: Not standard on factory systems. Aftermarket solutions available. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 6...
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Mitsubishi Lancer 2003 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer
Year:
2003
Codes
Platform Code:
CS/CT
👋 Introduction
Market Position
Segment:
Compact Sedan/Hatchback
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Mazda3, Ford Focus, Nissan Sentra.
Key Features
Value Proposition:
Reliable, fuel-efficient, and affordable transportation with sporty styling and good handling.
Target Audience:
Young drivers, budget-conscious buyers, small families, enthusiasts seeking a practical yet engaging vehicle.
📋 Manual Details
Coverage Areas
General Coverage:
Comprehensive service and repair procedures for the 2003 Mitsubishi Lancer.
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine removal/installation, cylinder head, block, pistons, crankshaft, camshafts, valve train, lubrication system, cooling system, fuel system (mechanical), exhaust system.
Engine Performance:
Ignition system, fuel injection system (electronic), emission control systems, engine control module (ECM) diagnosis.
Transmission Manual:
Clutch system, manual transaxle (removal/installation, internal components, gears, synchros, bearings).
Transmission Automatic:
Automatic transaxle (removal/installation, hydraulic system, torque converter, internal components, electronic control).
Drivetrain:
Front axle, rear axle (if applicable), driveshafts, constant velocity (CV) joints, differentials.
Brakes:
Front and rear brake systems (disc and drum), hydraulic lines, master cylinder, brake booster, ABS system (diagnosis and components).
Suspension:
Front suspension (struts, control arms, ball joints), rear suspension (multi-link, struts), steering system (power steering pump, rack and pinion).
Steering:
Steering column, steering wheel, power steering system, steering gear (rack and pinion).
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting system, fuses, relays, wiring diagrams.
Body And Interior:
Body panels, doors, windows, locks, seats, interior trim, HVAC system (heating, ventilation, air conditioning).
Diagnostics:
On-Board Diagnostics (OBD-II) system, diagnostic trouble codes (DTCs), troubleshooting charts.
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, belt inspection/replacement, spark plug replacement, brake pad replacement.
Repair:
Component replacement (e.g., water pump, alternator, starter, radiators), sensor replacement, exhaust system repair, suspension component replacement.
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides.
Diagnostics:
Detailed guidance on using diagnostic scan tools, interpreting sensor data, and diagnosing electrical issues.
Rebuilds:
Comprehensive instructions for engine and transmission overhauls, including torque specifications and assembly sequences.
Technical Depth
Depth:
Expert-level technical detail suitable for professional mechanics and advanced DIY enthusiasts.
Information Type:
Includes factory specifications, tolerances, torque values, wiring diagrams, diagnostic flowcharts, and disassembly/reassembly procedures.
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Image Resolution:
High-resolution scans ensuring clarity of illustrations and text.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
Searchability
Text Search:
Likely text-searchable PDF, allowing for quick information retrieval.
Accessibility
Device Compatibility:
Accessible on computers, tablets, and smartphones with PDF reader software.
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
4G94
Engine Type 1:
Inline 4-cylinder, DOHC, 16-valve
Displacement 1:
2.0 Liters (1997 cc)
Bore X Stroke 1:
86.0 mm x 86.0 mm
Performance
Horsepower 1:
120 hp @ 5500 rpm
Torque 1:
137 lb-ft @ 4200 rpm
Fuel System
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 Octane Recommended)
Additional Engines
Engine Code 2:
4G15 (less common in some markets)
Displacement 2:
1.5 Liters (1468 cc)
Horsepower 2:
95 hp (approx.)
🔧 Transmission
Standard
Standard Transmission:
5-Speed Manual Transaxle
Optional
Optional Transmission:
4-Speed Automatic Transaxle with Lock-up Torque Converter
Features
Automatic Features:
Electronically controlled, 'INVECS-II' system (Intelligent and Variable Electronic Control System) with adaptive shift logic.
Fluid Specifications
Manual Transaxle Fluid:
API GL-4, SAE 75W-90 (Refer to manual for exact specification and capacity)
Automatic Transaxle Fluid:
Mitsubishi DiaQueen SPIII or equivalent ATF (Refer to manual for exact specification and capacity)
📐 Dimensions
Exterior
Length:
Approx. 4505 mm (177.4 in)
Width:
Approx. 1740 mm (68.5 in)
Height:
Approx. 1445 mm (56.9 in)
Wheelbase:
Approx. 2630 mm (103.5 in)
Weights
Curb Weight:
Approx. 1200-1300 kg (2645-2866 lbs) depending on trim and transmission
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
Good (2003 model year tests often yielded Good ratings for similarly designed vehicles, but specific 2003 Lancer ratings should be verified from official NHTSA archives)
IIHS Frontal Offset:
Acceptable to Good (Varies by specific test and year; consult IIHS archives for precise data)
Active Features
ABS:
Available Anti-lock Braking System (ABS) on higher trims or as an option.
Traction Control:
Rarely standard; availability may depend on market and trim.
Passive Features
Airbags:
Front driver and passenger airbags standard. Side airbags may be optional on certain trims.
Seatbelts:
3-point height-adjustable front seat belts with pretensioners and load limiters, 3-point rear seat belts.
💡 Technology Features
Infotainment
Head Unit:
Factory fitted AM/FM/CD player, optional cassette. Aftermarket head units are common upgrades.
Speakers:
Typically 4-6 speaker configurations.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Connectivity
Auxiliary Input:
Not standard on factory systems. Aftermarket solutions available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months, whichever comes first (synthetic oil recommended).
Engine Air Filter:
Inspect every 15,000 miles, replace as needed (typically every 30,000 miles).
Cabin Air Filter:
Inspect every 15,000 miles, replace as needed (typically every 15,000-30,000 miles).
Spark Plugs:
Replace every 60,000 miles (Iridium type recommended for optimal performance and longevity).
Timing Belt:
Not applicable for the 4G94 engine, which uses a timing chain. Inspect and service chain tensioner/guides as needed.
Fluid Specifications
Engine Oil Capacity:
Approx. 4.0 Liters (4.2 US Quarts) with filter change (refer to manual for exact spec).
Coolant Type:
Mitsubishi Super Long Life Coolant (SLLC) - Pink or equivalent OAT (Organic Acid Technology) coolant.
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Engine Mounts:
Premature wear and cracking of engine and transmission mounts, leading to vibration and clunking noises.
Suspension:
Worn control arm bushings, sway bar links, and tie rod ends can cause premature tire wear and steering looseness.
Cv Joints:
Durability of front CV joints, especially in vehicles subjected to aggressive driving or harsh conditions.
Electrical:
Issues with power window motors, central locking actuators, and sometimes alternator or starter motor failures.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Motors Corporation (Japan)
Model Evolution
Generation Code:
Seventh Generation (CS/CT platform, 2000-2007)
Design Philosophy:
Sporty styling, engaging driving dynamics, and value for money. Marked a departure with more sculpted lines compared to previous generations.
Production
Production Years Generation:
2000-2007
Manufacturing Locations:
Primarily Japan, with assembly in various global locations depending on market.
🏆 Awards & Recognition
Recognitions
Awards:
While specific major awards for the 2003 Lancer are not widely publicized, it consistently received positive reviews for its value, handling, and sporty design within its class.
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