🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution V (Evo 5) Production Years: 1998-1999 Chassis Codes: CP9A Codes Engine Code Primary: 4G63T Transmission Code Primary: F5M51 (5-speed manual) 👋 Introduction Market Position Segment: Performance Rally Homologation Special / Sport Compact Target Audience: Enthusiasts, tuners, professional mechanics, collectors Competitive Analysis Key Rivals: Subaru Impreza WRX STI, Ford Escort RS Cosworth, Toyota Celica GT-Four Key Features Vehicle Focus: All-wheel drive, turbocharged performance, rally-bred handling, aggressive aerodynamics. Manual Value: Essential resource for maintaining and repairing one of the most iconic performance sedans. 📋 Manual Details Coverage Areas Primary Focus: Mechanical, Electrical, Bodywork, Maintenance, Repair Included Systems: Engine, Fuel System, Cooling System, Exhaust System, Clutch, Transmission, Drivetrain (Front/Rear Differentials, Transfer Case), Suspension (Front/Rear), Steering, Brakes, Electrical System, HVAC, Body Panels, Interior Trim, Audio System, Security System Page Count Estimated Pages: 800+ Manual Type Type: Factory Service Manual (FSM) / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, inspection, and assembly of 4G63T engine components including block, crankshaft, connecting rods, pistons, cylinder head, camshafts, valvetrain. Engine Management: Wiring diagrams, sensor locations and specifications, ECU diagnosis, ignition system, fuel injection system troubleshooting. Transmission Drivetrain: F5M51 manual transmission overhaul, clutch system service, transfer case and rear differential inspection and repair, AWD system diagnostics. Suspension Steering: Front and rear suspension component replacement and alignment procedures, steering rack and power steering system service. Braking System: Brake component replacement (discs, pads, calipers), ABS system diagnosis and repair, brake fluid specifications and bleeding procedures. Electrical System: Comprehensive wiring diagrams, fuse and relay locations, starter, alternator, lighting system troubleshooting, power windows, mirrors, and central locking service. HVAC System: Air conditioning system diagnosis, refrigerant handling (where applicable by year), heater core and blower motor service. Body Exterior: Panel removal and installation, door, hood, trunk, and bumper service, glass replacement procedures. Body Interior: Dashboard, seats, door panels, and trim component removal and installation. Procedures Included Maintenance: Oil changes, filter replacements, spark plug service, coolant flushes, brake pad/disc replacement, timing belt replacement (critical for 4G63T). Troubleshooting: Diagnostic flowcharts for common and specific issues across all major systems, error code interpretation. Repair Rebuild: Detailed step-by-step instructions for engine, transmission, differential, turbocharger, and other major component overhauls. Diagnostics: On-board diagnostics (OBD-I/II where applicable), specific sensor testing, electrical continuity and resistance checks. Specifications Torque: All critical torque specifications for engine, chassis, and drivetrain fasteners. Adjustments: Engine idle speed, clutch pedal free play, parking brake adjustment. Technical Depth Depth: Comprehensive, covering everything from basic fluid checks to complete engine and drivetrain rebuilds. Diagnostic Detail: Advanced diagnostic procedures, including electrical testing with multimeter and oscilloscope references. Component Diagrams: Detailed exploded views and part diagrams for most components. 📊 Manual Specifications File Format Format: PDF Searchable: Likely (dependent on OCR quality of original scan) Print Quality Quality: Good to Excellent (typical for factory scans) Printable: Yes, designed for printing by sections or in full. Binding Type Recommendation: Spiral binding recommended for workshop use. Paper Type Recommendation: Heavy-duty paper for workshop durability. ⚙️ Engine Specifications Primary Engine Engine Code: 4G63T Engine Type: Inline-4, DOHC, 16-valve, Turbocharged and Intercooled Displacement: 1997 cc (2.0 Liters) Performance Horsepower Ps: 280 PS (at 6,500 rpm, JDM spec) Torque Nm: 330 Nm (at 3,000 rpm, JDM spec) Bore X Stroke: 85.0 mm x 88.0 mm Compression Ratio: 8.5:1 Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Sequential Injection Fuel Type: Unleaded Gasoline (Octane rating typically 95 RON or higher recommended) Turbocharger Type: Mitsubishi TD05H-16G (or similar variant) Intercooler Type: Front-mounted Air-to-Air Intercooler 🔧 Transmission Standard Type: 5-speed Manual (F5M51) Optional Type: None (Manual transmission was standard) Features Drivetrain: All-Wheel Drive (AWD) with Active Yaw Control (AYC) Gear Ratios Primary: Specific ratios detailed in the manual, typically close-ratio for performance. Transmission Fluid Spec: Refer to manual for specific gear oil type and viscosity (e.g., API GL-4/GL-5). 📐 Dimensions Exterior Length: Approx. 4,350 mm Width: Approx. 1,770 mm Height: Approx. 1,415 mm Wheelbase: Approx. 2,635 mm Track Width Front: Approx. 1,500 mm Track Width Rear: Approx. 1,505 mm Weights Curb Weight Kg: Approx. 1,360 kg Gross Vehicle Weight Kg: Refer to manual or vehicle placard Wheels Tires Wheel Size: 17 inches (standard) Tire Size Standard: 225/45R17 Bolt Pattern: 5x114.3 mm (5x4.5 inches) 🛡️ Safety Features Ratings Crash Test Results: NHTSA/IIHS ratings for this specific era may be limited; focus is on structural integrity and driver control. Active Features AWD System: Advanced All-Wheel Drive with Driver-Selectable Modes (Tarmac, Gravel, Snow) Ayc System: Active Yaw Control for enhanced cornering stability and torque vectoring. ABS: Anti-lock Braking System Passive Features Airbags: Driver and Front Passenger Airbags Seatbelts: 3-point Inertia Reel Seatbelts with Pre-tensioners Body Structure: Reinforced unibody construction for chassis rigidity and occupant protection. 💡 Technology Features Infotainment Audio System: Factory AM/FM/Cassette/CD player, speakers. Many owners upgrade. Instrumentation: Comprehensive gauge...