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Mitsubishi Lancer EVO 9 Complete Workshop Service Repair Manual

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$133.00
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$133.00
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution IX Common Name: Lancer EVO 9 Product Type: Workshop Service Repair Manual Codes Platform Code: CT9A 👋 Introduction Market Position Positioning: Iconic rally homologation special, enthusiast-focused performance sedan Competitive Analysis Key Competitors: Subaru Impreza WRX STI, Subaru Legacy GT, Ford Focus RS, Volkswagen Golf R Key Features Performance Focus: Engineered for performance driving and motorsport applications Advanced Drivetrain: Features Active Center Differential (ACD) and Active Yaw Control (AYC/Super AYC) Legendary Engine: 4G63T MIVEC engine known for its robustness and tuning potential Billet Quality: Manual is a factory document providing authorized procedures and specifications 📋 Manual Details Coverage Areas Coverage Scope: Complete vehicle service and repair Page Count Estimated Pages: 1000+ Manual Type Type: Factory Service Manual (FSM) Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Yes (4G63, 4G63T MIVEC) Engine Electrical: Yes (ECU, sensors, ignition, starting) Fuel System: Yes (injection, pumps, injectors, lines) Transmission: Yes (Manual 5-speed, Manual 6-speed GSR) Drivetrain: Yes (AYC, ACD, Super AYC, transfer case, differentials) Suspension: Yes (front MacPherson strut, rear multi-link) Steering: Yes (power assisted rack and pinion) Brakes: Yes (Brembo front calipers, ABS, EBD) Electrical System: Yes (lighting, charging, battery, wiring diagrams) Body And Chassis: Yes (frame, panels, doors, glass) HVAC: Yes (heating, ventilation, air conditioning) Interior Trim: Yes (seats, dashboard, consoles) Diagnostics: Yes (OBD-II, fault codes, troubleshooting flowcharts) Procedures Included Preventative Maintenance: Yes (oil changes, filter replacements, spark plugs) Scheduled Maintenance: Yes (timing belt, coolant flushes, brake fluid) Engine Rebuild: Yes (disassembly, inspection, assembly, torque specs) Transmission Overhaul: Yes (gearbox repair, clutch service) Suspension Repair: Yes (strut replacement, bushing service) Brake System Service: Yes (pad/rotor replacement, bleeding) Electrical Diagnostics And Repair: Yes (wiring harness repair, component testing) Bodywork And Paint: Yes (minor repairs, panel alignment) HVAC System Repair: Yes (compressor, condenser, evaporator service) Troubleshooting Guides: Yes (diagnostic charts for common faults) Special Tools Required: Yes (lists specific Mitsubishi tools) Technical Depth Depth: Comprehensive (from basic maintenance to full engine/transmission rebuilds) 📊 Manual Specifications File Format File Type: PDF Print Quality Image Resolution: High (suitable for printing) Binding Type Binding: N/A (Downloadable) Paper Type Paper Quality: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Code: 4G63T MIVEC Engine Type: Inline 4-cylinder, turbocharged, DOHC, 16-valve Displacement: 2.0 Liters (1997 cc) Performance Horsepower: 286 hp @ 6500 rpm (JDM/European spec) Torque: 289 lb-ft @ 3500 rpm (JDM/European spec) Bore X Stroke: 85.0 mm x 88.0 mm Compression Ratio: 8.8:1 Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Sequential Multipoint Injection Turbocharger: Mitsubishi TD05HR-16G (or similar variant) Recommended Fuel: Premium Unleaded Gasoline (91+ octane) 🔧 Transmission Standard Transmission Type: 6-speed manual (GSR models) Optional Transmission Type: 5-speed manual (non-GSR RS models) Features Drivetrain Layout: All-Wheel Drive (AWD) Transfer Case: Integral type Acd System: Active Center Differential (electronically controlled) Ayc System: Active Yaw Control / Super AYC (on GSR models) 📐 Dimensions Exterior Length: approx. 4490 mm Width: approx. 1770 mm Height: approx. 1415 mm Wheelbase: approx. 2630 mm Weights Curb Weight: approx. 1400-1450 kg (depending on trim) 🛡️ Safety Features Ratings Crash Test Standards: NHTSA, IIHS (data varies by market and year of testing) Active Features ABS: Yes (Anti-lock Braking System) Ebd: Yes (Electronic Brakeforce Distribution) Acd: Yes (Active Center Differential for enhanced traction) Ayc: Yes (Active Yaw Control for improved cornering) Passive Features Airbags: Driver and front passenger airbags (standard) Seatbelts: Three-point retractable seatbelts with pre-tensioners Body Structure: Reinforced RISE (Reinforced Impact Safety Evolution) body structure 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player with optional Rockford Fosgate audio system Display: Basic LCD display for audio and climate control Driver Assistance Traction Control: Yes (integrated with AYC/ACD) Stability Control: No (ESP/ESC not standard on most models) Connectivity Usb Port: No (pre-USB era) Bluetooth: No 🔧 Maintenance Service Intervals Engine Oil Change: Every 5,000 miles or 6 months (whichever comes first) Air Filter Replacement: Every 15,000 miles or 12 months Spark Plug Replacement: Every 30,000-60,000 miles (depending on plug type) Timing Belt Replacement: Every 60,000 miles or 5 years (critical item) Fluid Specifications Engine Oil Capacity: 4.5 Liters (4.8 US Quarts) with filter change Engine Oil Type: 5W-30 or 10W-30 Synthetic (API SN or higher, ILSAC GF-5 or higher) Coolant Type: Mitsubishi DiaQueen Super Long Life Coolant (or equivalent ethylene glycol-based) Transmission Fluid Type 6Mt: DIA QUEEN SUPER MULTI GEAR OIL (or equivalent GL-4 rated) Transfer Case Fluid Type: DIA QUEEN SUPER MULTI GEAR OIL (or equivalent GL-4 rated) Rear Differential Fluid Type: DIA QUEEN SUPER MULTI GEAR OIL (or equivalent GL-5 rated) Known Issues Headgasket Failures: Potential issue on heavily modified or abused engines due to increased cylinder pressure. Acd Pump Failure: ACD hydraulic pump can fail over time, affecting AWD system performance. Clutch Wear: High-performance nature can lead to faster clutch wear with aggressive driving. Rear Wheel Bearing Wear:...
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Mitsubishi Lancer EVO 9 Complete Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution IX
Common Name:
Lancer EVO 9
Product Type:
Workshop Service Repair Manual
Codes
Platform Code:
CT9A
👋 Introduction
Market Position
Positioning:
Iconic rally homologation special, enthusiast-focused performance sedan
Competitive Analysis
Key Competitors:
Subaru Impreza WRX STI, Subaru Legacy GT, Ford Focus RS, Volkswagen Golf R
Key Features
Performance Focus:
Engineered for performance driving and motorsport applications
Advanced Drivetrain:
Features Active Center Differential (ACD) and Active Yaw Control (AYC/Super AYC)
Legendary Engine:
4G63T MIVEC engine known for its robustness and tuning potential
Billet Quality:
Manual is a factory document providing authorized procedures and specifications
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete vehicle service and repair
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Yes (4G63, 4G63T MIVEC)
Engine Electrical:
Yes (ECU, sensors, ignition, starting)
Fuel System:
Yes (injection, pumps, injectors, lines)
Transmission:
Yes (Manual 5-speed, Manual 6-speed GSR)
Drivetrain:
Yes (AYC, ACD, Super AYC, transfer case, differentials)
Suspension:
Yes (front MacPherson strut, rear multi-link)
Steering:
Yes (power assisted rack and pinion)
Brakes:
Yes (Brembo front calipers, ABS, EBD)
Electrical System:
Yes (lighting, charging, battery, wiring diagrams)
Body And Chassis:
Yes (frame, panels, doors, glass)
HVAC:
Yes (heating, ventilation, air conditioning)
Interior Trim:
Yes (seats, dashboard, consoles)
Diagnostics:
Yes (OBD-II, fault codes, troubleshooting flowcharts)
Procedures Included
Preventative Maintenance:
Yes (oil changes, filter replacements, spark plugs)
Scheduled Maintenance:
Yes (timing belt, coolant flushes, brake fluid)
Engine Rebuild:
Yes (disassembly, inspection, assembly, torque specs)
Transmission Overhaul:
Yes (gearbox repair, clutch service)
Suspension Repair:
Yes (strut replacement, bushing service)
Brake System Service:
Yes (pad/rotor replacement, bleeding)
Electrical Diagnostics And Repair:
Yes (wiring harness repair, component testing)
Bodywork And Paint:
Yes (minor repairs, panel alignment)
HVAC System Repair:
Yes (compressor, condenser, evaporator service)
Troubleshooting Guides:
Yes (diagnostic charts for common faults)
Special Tools Required:
Yes (lists specific Mitsubishi tools)
Technical Depth
Depth:
Comprehensive (from basic maintenance to full engine/transmission rebuilds)
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Image Resolution:
High (suitable for printing)
Binding Type
Binding:
N/A (Downloadable)
Paper Type
Paper Quality:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G63T MIVEC
Engine Type:
Inline 4-cylinder, turbocharged, DOHC, 16-valve
Displacement:
2.0 Liters (1997 cc)
Performance
Horsepower:
286 hp @ 6500 rpm (JDM/European spec)
Torque:
289 lb-ft @ 3500 rpm (JDM/European spec)
Bore X Stroke:
85.0 mm x 88.0 mm
Compression Ratio:
8.8:1
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Sequential Multipoint Injection
Turbocharger:
Mitsubishi TD05HR-16G (or similar variant)
Recommended Fuel:
Premium Unleaded Gasoline (91+ octane)
🔧 Transmission
Standard
Transmission Type:
6-speed manual (GSR models)
Optional
Transmission Type:
5-speed manual (non-GSR RS models)
Features
Drivetrain Layout:
All-Wheel Drive (AWD)
Transfer Case:
Integral type
Acd System:
Active Center Differential (electronically controlled)
Ayc System:
Active Yaw Control / Super AYC (on GSR models)
📐 Dimensions
Exterior
Length:
approx. 4490 mm
Width:
approx. 1770 mm
Height:
approx. 1415 mm
Wheelbase:
approx. 2630 mm
Weights
Curb Weight:
approx. 1400-1450 kg (depending on trim)
🛡️ Safety Features
Ratings
Crash Test Standards:
NHTSA, IIHS (data varies by market and year of testing)
Active Features
ABS:
Yes (Anti-lock Braking System)
Ebd:
Yes (Electronic Brakeforce Distribution)
Acd:
Yes (Active Center Differential for enhanced traction)
Ayc:
Yes (Active Yaw Control for improved cornering)
Passive Features
Airbags:
Driver and front passenger airbags (standard)
Seatbelts:
Three-point retractable seatbelts with pre-tensioners
Body Structure:
Reinforced RISE (Reinforced Impact Safety Evolution) body structure
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player with optional Rockford Fosgate audio system
Display:
Basic LCD display for audio and climate control
Driver Assistance
Traction Control:
Yes (integrated with AYC/ACD)
Stability Control:
No (ESP/ESC not standard on most models)
Connectivity
Usb Port:
No (pre-USB era)
Bluetooth:
No
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 miles or 6 months (whichever comes first)
Air Filter Replacement:
Every 15,000 miles or 12 months
Spark Plug Replacement:
Every 30,000-60,000 miles (depending on plug type)
Timing Belt Replacement:
Every 60,000 miles or 5 years (critical item)
Fluid Specifications
Engine Oil Capacity:
4.5 Liters (4.8 US Quarts) with filter change
Engine Oil Type:
5W-30 or 10W-30 Synthetic (API SN or higher, ILSAC GF-5 or higher)
Coolant Type:
Mitsubishi DiaQueen Super Long Life Coolant (or equivalent ethylene glycol-based)
Transmission Fluid Type 6Mt:
DIA QUEEN SUPER MULTI GEAR OIL (or equivalent GL-4 rated)
Transfer Case Fluid Type:
DIA QUEEN SUPER MULTI GEAR OIL (or equivalent GL-4 rated)
Rear Differential Fluid Type:
DIA QUEEN SUPER MULTI GEAR OIL (or equivalent GL-5 rated)
Known Issues
Headgasket Failures:
Potential issue on heavily modified or abused engines due to increased cylinder pressure.
Acd Pump Failure:
ACD hydraulic pump can fail over time, affecting AWD system performance.
Clutch Wear:
High-performance nature can lead to faster clutch wear with aggressive driving.
Rear Wheel Bearing Wear:
Can be susceptible to premature wear due to AWD system loads.
📚 Vehicle History
Brand Heritage
Rally Legacy:
Direct descendant of Mitsubishi's WRC-winning Lancer Evolution lineage
Model Evolution
Eighth Generation:
The Lancer Evolution IX is the final iteration of the CT9A chassis, built upon the VIII generation.
Mivec Introduction:
Introduction of MIVEC (Mitsubishi Innovative Valve timing Electronic Control) on the 4G63 engine for improved power delivery and efficiency.
Production
Production Years:
2005-2007
Manufacturing Plant:
Mizushima Plant, Kurashiki, Okayama, Japan
🏆 Awards & Recognition
Recognitions
Motorsport Dominance:
Extensive rally and circuit racing heritage, forming the basis for its road-going models.
Enthusiast Appreciation:
Widely regarded as one of the greatest performance cars of its era by automotive journalists and enthusiasts.
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