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Mitsubishi Lancer Evolution 1 1992-1994 WSM Service Manual

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๐Ÿท๏ธ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution I Model Nickname: Evo I, CT9A (Chassis designation for subsequent generations, but often associated with the Evo lineage) Model Code: CD9A Generation Generation Number: 1 Generation Name: First Generation Codes Platform Code: CD9A ๐Ÿ‘‹ Introduction Market Position Segment: Compact Sport Sedan / Rally Homologation Special Target Audience: Enthusiasts, rally drivers, performance car owners, professional mechanics Competitive Analysis Key Competitors: Subaru Impreza WRX (later generations), Ford Escort RS Cosworth, Lancia Delta Integrale Key Features Performance Focus: Developed for Group A rally homologation, emphasizing all-wheel-drive, turbocharged performance, and chassis dynamics. Rally Heritage: Directly spawned from Mitsubishi's rally program, featuring advanced technologies for its era. ๐Ÿ“‹ Manual Details Coverage Areas Coverage Type: Comprehensive Workshop Service Manual (WSM) Included Models: Mitsubishi Lancer Evolution I Applicable Years: 1992, 1993, 1994 Page Count Estimated Page Count: Over 1000 pages (typical for full WSM) Manual Type Manual Type: Official Workshop Service Manual (WSM) Language Language: English Format Format: PDF Download ๐Ÿ“– Manual Coverage Systems Covered Engine: Engine mechanicals, fuel injection, ignition, cooling, lubrication, exhaust, engine management (ECU) Drivetrain: Clutch, manual transmission, transfer case, front differential, rear differential, driveshafts, axles Suspension: Front suspension (MacPherson struts, control arms), rear suspension (multi-link), shock absorbers, springs, anti-roll bars Brakes: Front and rear disc brakes, hydraulic system, ABS (if equipped), parking brake Steering: Power steering system, steering column, steering rack Electrical: Battery, charging system, starting system, lighting, instrumentation, ECUs, wiring diagrams, fuses, relays Body And Chassis: Body construction, exterior panels, interior trim, doors, windows, HVAC, body sealing, corrosion protection Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, tune-ups, fluid checks and changes Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs) for engine and ABS, symptom-based diagnostics Repair: Component removal and installation, adjustments, overhauls, assembly procedures for all major systems Specifications: Torque specifications, clearances, tolerances, fluid capacities, electrical specifications Special Tools: Identification and usage of specialized tools required for specific procedures Technical Depth Depth: Expert Level: Covers complete vehicle overhaul, from basic adjustments to full engine and transmission rebuilds, including detailed diagnostic procedures. ๐Ÿ“Š Manual Specifications File Format File Type: PDF Searchable Text: Yes Printable: Yes Print Quality Image Resolution: High-resolution, clear diagrams and illustrations Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) โš™๏ธ Engine Specifications Primary Engine Engine Code: 4G63 Engine Type: Inline-4, DOHC, 16-valve, turbocharged, intercooled Displacement: 2.0 Liters (1997 cc) Performance Horsepower: 247 PS (244 hp; 182 kW) @ 6000 rpm Torque: 304 Nm (224 lb-ft) @ 3000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (RON 95 or higher recommended) Engine Management ECU: Mitsubishi Electronic Control Unit (ECU) ๐Ÿ”ง Transmission Standard Transmission Type: 5-speed Manual Optional Optional Transmission: None (Manual exclusively for Evo I) Features Drivetrain: All-Wheel Drive (AWD) with Active Center Differential (ACD) Front Differential: Viscous Coupling Limited Slip Differential (LSD) Rear Differential: Viscous Coupling Limited Slip Differential (LSD) ๐Ÿ“ Dimensions Exterior Length: 4310 mm (169.7 in) Width: 1770 mm (69.7 in) Height: 1435 mm (56.5 in) Wheelbase: 2600 mm (102.4 in) Weights Curb Weight: Approx. 1200 kg (2645 lbs) Gross Weight: N/A ๐Ÿ›ก๏ธ Safety Features Ratings Crash Test Ratings: N/A (Not widely tested by modern agencies at the time of release) Active Features Braking System: 4-wheel Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD) (standard on some markets/trims) Traction Control: Limited Slip Differentials (Front/Rear), Active Center Differential (ACD) Passive Features Airbags: Driver's airbag (standard on most models) Seatbelts: 3-point seatbelts with pretensioners ๐Ÿ’ก Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette player, optional CD player depending on market and trim. Driver Assistance ABS: Anti-lock Braking System (ABS) available. Connectivity Connectivity Features: Limited by era, primarily focused on vehicle performance and mechanical systems. ๐Ÿ”ง Maintenance Service Intervals Oil Change Interval: Every 5,000 - 7,500 km (3,000 - 4,500 miles) or 6 months, whichever comes first (depending on driving conditions). Air Filter Replacement: Every 15,000 - 30,000 km (9,000 - 18,000 miles). Spark Plug Replacement: Every 30,000 - 45,000 km (18,000 - 27,000 miles) depending on spark plug type. Fluid Specifications Engine Oil Type: API SG/SH or ACEA A2/A3, viscosity 10W-30 or 10W-40 (check manual for specific recommendations under various temperature conditions). Engine Oil Capacity: 4.5 Liters (4.7 US Quarts) with filter change. Coolant Type: Mitsubishi Super Long Life Coolant (MS-MS2941) or equivalent ethylene glycol based coolant with demineralized water (50/50 mix). Transmission Fluid Type: API GL-4 or GL-5 gear oil (e.g., Mitsubishi DiaQueen Gear Oil GL-5 75W-90). Transfer Case Fluid Type: API GL-4 or GL-5 gear oil (same as transmission). Differential Fluid Type: API GL-4 or GL-5 gear oil (same as transmission/transfer case, specifically for LSD, use appropriate LSD friction modifier if recommended). Brake Fluid Type: DOT 3 or DOT 4 brake fluid. Known Issues Engine: Cracking of exhaust manifold due to heat cycles, turbocharger wear...
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Mitsubishi Lancer Evolution 1 1992-1994 WSM Service Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution I
Model Nickname:
Evo I, CT9A (Chassis designation for subsequent generations, but often associated with the Evo lineage)
Model Code:
CD9A
Generation
Generation Number:
1
Generation Name:
First Generation
Codes
Platform Code:
CD9A
๐Ÿ‘‹ Introduction
Market Position
Segment:
Compact Sport Sedan / Rally Homologation Special
Target Audience:
Enthusiasts, rally drivers, performance car owners, professional mechanics
Competitive Analysis
Key Competitors:
Subaru Impreza WRX (later generations), Ford Escort RS Cosworth, Lancia Delta Integrale
Key Features
Performance Focus:
Developed for Group A rally homologation, emphasizing all-wheel-drive, turbocharged performance, and chassis dynamics.
Rally Heritage:
Directly spawned from Mitsubishi's rally program, featuring advanced technologies for its era.
๐Ÿ“‹ Manual Details
Coverage Areas
Coverage Type:
Comprehensive Workshop Service Manual (WSM)
Included Models:
Mitsubishi Lancer Evolution I
Applicable Years:
1992, 1993, 1994
Page Count
Estimated Page Count:
Over 1000 pages (typical for full WSM)
Manual Type
Manual Type:
Official Workshop Service Manual (WSM)
Language
Language:
English
Format
Format:
PDF Download
๐Ÿ“– Manual Coverage
Systems Covered
Engine:
Engine mechanicals, fuel injection, ignition, cooling, lubrication, exhaust, engine management (ECU)
Drivetrain:
Clutch, manual transmission, transfer case, front differential, rear differential, driveshafts, axles
Suspension:
Front suspension (MacPherson struts, control arms), rear suspension (multi-link), shock absorbers, springs, anti-roll bars
Brakes:
Front and rear disc brakes, hydraulic system, ABS (if equipped), parking brake
Steering:
Power steering system, steering column, steering rack
Electrical:
Battery, charging system, starting system, lighting, instrumentation, ECUs, wiring diagrams, fuses, relays
Body And Chassis:
Body construction, exterior panels, interior trim, doors, windows, HVAC, body sealing, corrosion protection
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, tune-ups, fluid checks and changes
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs) for engine and ABS, symptom-based diagnostics
Repair:
Component removal and installation, adjustments, overhauls, assembly procedures for all major systems
Specifications:
Torque specifications, clearances, tolerances, fluid capacities, electrical specifications
Special Tools:
Identification and usage of specialized tools required for specific procedures
Technical Depth
Depth:
Expert Level: Covers complete vehicle overhaul, from basic adjustments to full engine and transmission rebuilds, including detailed diagnostic procedures.
๐Ÿ“Š Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Yes
Printable:
Yes
Print Quality
Image Resolution:
High-resolution, clear diagrams and illustrations
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
โš™๏ธ Engine Specifications
Primary Engine
Engine Code:
4G63
Engine Type:
Inline-4, DOHC, 16-valve, turbocharged, intercooled
Displacement:
2.0 Liters (1997 cc)
Performance
Horsepower:
247 PS (244 hp; 182 kW) @ 6000 rpm
Torque:
304 Nm (224 lb-ft) @ 3000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (RON 95 or higher recommended)
Engine Management
ECU:
Mitsubishi Electronic Control Unit (ECU)
๐Ÿ”ง Transmission
Standard
Transmission Type:
5-speed Manual
Optional
Optional Transmission:
None (Manual exclusively for Evo I)
Features
Drivetrain:
All-Wheel Drive (AWD) with Active Center Differential (ACD)
Front Differential:
Viscous Coupling Limited Slip Differential (LSD)
Rear Differential:
Viscous Coupling Limited Slip Differential (LSD)
๐Ÿ“ Dimensions
Exterior
Length:
4310 mm (169.7 in)
Width:
1770 mm (69.7 in)
Height:
1435 mm (56.5 in)
Wheelbase:
2600 mm (102.4 in)
Weights
Curb Weight:
Approx. 1200 kg (2645 lbs)
Gross Weight:
N/A
๐Ÿ›ก๏ธ Safety Features
Ratings
Crash Test Ratings:
N/A (Not widely tested by modern agencies at the time of release)
Active Features
Braking System:
4-wheel Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD) (standard on some markets/trims)
Traction Control:
Limited Slip Differentials (Front/Rear), Active Center Differential (ACD)
Passive Features
Airbags:
Driver's airbag (standard on most models)
Seatbelts:
3-point seatbelts with pretensioners
๐Ÿ’ก Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player depending on market and trim.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) available.
Connectivity
Connectivity Features:
Limited by era, primarily focused on vehicle performance and mechanical systems.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 km (3,000 - 4,500 miles) or 6 months, whichever comes first (depending on driving conditions).
Air Filter Replacement:
Every 15,000 - 30,000 km (9,000 - 18,000 miles).
Spark Plug Replacement:
Every 30,000 - 45,000 km (18,000 - 27,000 miles) depending on spark plug type.
Fluid Specifications
Engine Oil Type:
API SG/SH or ACEA A2/A3, viscosity 10W-30 or 10W-40 (check manual for specific recommendations under various temperature conditions).
Engine Oil Capacity:
4.5 Liters (4.7 US Quarts) with filter change.
Coolant Type:
Mitsubishi Super Long Life Coolant (MS-MS2941) or equivalent ethylene glycol based coolant with demineralized water (50/50 mix).
Transmission Fluid Type:
API GL-4 or GL-5 gear oil (e.g., Mitsubishi DiaQueen Gear Oil GL-5 75W-90).
Transfer Case Fluid Type:
API GL-4 or GL-5 gear oil (same as transmission).
Differential Fluid Type:
API GL-4 or GL-5 gear oil (same as transmission/transfer case, specifically for LSD, use appropriate LSD friction modifier if recommended).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Engine:
Cracking of exhaust manifold due to heat cycles, turbocharger wear over time, oil consumption if not maintained.
Drivetrain:
Wear in transmission synchros, failure of viscous couplings in differentials if not serviced, propeller shaft center bearing.
Suspension:
Wear in control arm bushings, strut mounts, and ball joints due to aggressive driving and road conditions.
Electrical:
Corrosion in connectors, aging wiring harnesses, potential issues with ECUs and sensors over time.
๐Ÿ“š Vehicle History
Brand Heritage
Motorsport Roots:
Mitsubishi's extensive rally heritage, particularly with the Lancer platform, influenced the development of the Evolution series.
Model Evolution
Inception:
Created to homologate the Lancer for the FIA Group A World Rally Championship (WRC) regulations.
Design Basis:
Based on the Mitsubishi Galant VR-4, but with a shorter wheelbase and dedicated performance enhancements.
Production
Production Years:
1992 - 1994
Manufacturing Location:
Japan
Production Volume:
Limited production, estimated 2,500 units (primarily for Japanese domestic market, with some unofficial imports).
๐Ÿ† Awards & Recognition
Recognitions
Rally Achievements:
Foundation for Mitsubishi's dominant success in the World Rally Championship in subsequent years.
Performance Acclaim:
Widely praised by automotive press for its handling, acceleration, and rally-bred performance, setting benchmarks for the segment.
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