Mitsubishi Lancer Evolution 6 1999-2001 All Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution VI (Evo 6) Model Variant: GSR, RS, RS Sprint, Tommi Mäkinen Edition Codes Chassis Code: CP9A Engine Code: 4G63T (DOHC, 16-valve, turbocharged inline-4) 👋 Introduction Market Position Description: The Mitsubishi Lancer Evolution VI (Evo 6) is a legendary rally homologation special, renowned for its aggressive styling, advanced all-wheel-drive system, and potent turbocharged engine. It occupies a high-performance niche for enthusiasts seeking exceptional handling and track capability. Competitive Analysis Competitors: Subaru Impreza WRX STI, Ford Focus RS, Audi S3, BMW M3 (E36/E46) Key Features Performance Focus: Rally-bred performance, advanced AWD, powerful turbocharged engine, exceptional handling dynamics. Design Evolution: Refined aerodynamic improvements, distinctive front bumper, and larger intercooler over the Evo V. Manual Purpose Benefit To Owner: Empowers owners to perform maintenance and repairs with confidence, ensuring optimal performance and longevity of their high-performance vehicle. 📋 Manual Details Coverage Areas Years Covered: 1999, 2000, 2001 Regions Covered: Global (specific variations may apply based on market) Page Count Estimated Pages: 1500+ Manual Type Type: Comprehensive Service & Repair Manual Language Language: English Format Format: Downloadable Digital Format (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine (4G63T Turbocharged), Fuel System, Exhaust System, Cooling System, Lubrication System Drivetrain: Manual Transmission (W5M42/W5M43/W6MG1), Transfer Case, Limited Slip Differentials (Front/Rear AYC/ACD), All-Wheel Drive System Suspension: Front MacPherson Struts, Rear Multi-Link Independent Suspension, Shock Absorbers, Springs, Bushings, Control Arms Brakes: Front/Rear Ventilated Disc Brakes, ABS System, Brake Lines, Master Cylinder, Calipers Steering: Power Assisted Rack and Pinion Steering System, Steering Column Electrical: Battery, Charging System, Ignition System, Starting System, Lighting System, Instrumentation, ECUs (Engine Control Unit, AYC Control Unit), Wiring Diagrams Body: Body Panels, Doors, Hood, Trunk, Bumpers, Chassis Frame, Interior Trim, Seats, HVAC System Procedures Included Maintenance: Oil Changes, Filter Replacements, Spark Plug Service, Coolant Flush, Brake Fluid Flush, Transmission Fluid Change, Differential Fluid Change Diagnostics: Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Sensor Testing, System Checks Repair: Engine Rebuild, Transmission Overhaul, Suspension Component Replacement, Brake System Repair, Electrical Component Repair, Body Panel Repair Installation: Component Installation and Removal Procedures for all major systems Technical Depth Depth: Comprehensive (from basic fluid services to complete engine and transmission rebuilds, including advanced electronic diagnostics) 📊 Manual Specifications File Format Format: PDF Searchability: Searchable text for quick information retrieval Printability: Printable pages for workshop use Print Quality Quality: High-resolution diagrams and clear text Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4G63T Configuration: Inline-4, DOHC, 16-valve, Turbocharged Displacement: 2.0 Liters (1997 cc) Bore X Stroke: 85.0 mm x 88.0 mm Compression Ratio: 8.5:1 Performance Horsepower Ps: 280 PS (approx. 276 hp) at 6500 rpm (JDM Spec); higher in some export markets Torque Nm: 373 Nm (approx. 275 lb-ft) at 3000 rpm (JDM Spec) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (Premium/High Octane Recommended) Turbocharger Turbo Model: Mitsubishi TD05H-16G (or similar, depending on variant) Cooling System Radiator Capacity: Approximately 7.5 Liters Lubrication System Oil Capacity W Filter: Approximately 4.5 Liters Oil Specifications Recommended Oil: API SG/SH/SJ, ACEA A2/A3, SAE 10W-30 or 10W-40 (synthetic recommended for high performance) 🔧 Transmission Standard Type: 5-Speed Manual Transmission (W5M42/W5M43) Optional Type: 6-Speed Manual Transmission (W6MG1 on some RS models/special editions) Features AWD System: Advanced All-Wheel Control (AWC) including AYC (Active Yaw Control) and ACD (Active Center Differential) Fluid Capacity Manual Capacity: Approximately 3.0 Liters (for 5-speed manual, actual may vary) Fluid Specifications Recommended Fluid: API GL-4 or GL-5, SAE 75W-90 (Synthetic recommended) 📐 Dimensions Exterior Length: 4350 mm (171.3 in) Width: 1770 mm (69.7 in) Height: 1415 mm (55.7 in) Wheelbase: 2600 mm (102.4 in) Front Track: 1510 mm (59.4 in) Rear Track: 1500 mm (59.1 in) Weights Curb Weight: Approximately 1370 kg (3020 lbs) for GSR Gross Vehicle Weight Rating: Not explicitly specified, but designed for high performance. Wheels Tires Standard Wheel Size: 17 x 7.5 inches Standard Tire Size: 225/45R17 Bolt Pattern: 5 x 114.3 mm (5 x 4.5 inches) 🛡️ Safety Features Ratings Crash Test Results: Data not universally available for this era of homologation specials, often focused on rally performance rather than standardized consumer crash tests. Active Features Braking: ABS (Anti-lock Braking System), Front/Rear Ventilated Disc Brakes Traction Control: Part of the AWC system (ACD & AYC) Passive Features Airbags: Driver and Passenger Airbags (Standard) Seatbelts: 3-Point ELR Seatbelts with Pre-tensioners Chassis Structure: Reinforced chassis with integrated roll cage elements on RS variants. 💡 Technology Features Infotainment Audio System: Factory fitted Clarion or Pioneer audio system with CD/Cassette, AM/FM Radio. Climate Control: Manual or Automatic Climate Control (HVAC) system. Driver Assistance Awc System: Advanced All-Wheel Control (AWC) incorporating Active Center Differential (ACD) and Active Yaw Control (AYC) for enhanced traction and cornering stability. Cruise Control: Standard feature on most GSR models. Connectivity Bluetooth: Not available in factory configuration;...
The Mitsubishi Lancer Evolution VI (Evo 6) is a legendary rally homologation special, renowned for its aggressive styling, advanced all-wheel-drive system, and potent turbocharged engine. It occupies a high-performance niche for enthusiasts seeking exceptional handling and track capability.
Competitive Analysis
Competitors:
Subaru Impreza WRX STI, Ford Focus RS, Audi S3, BMW M3 (E36/E46)
Mitsubishi TD05H-16G (or similar, depending on variant)
Cooling System
Radiator Capacity:
Approximately 7.5 Liters
Lubrication System
Oil Capacity W Filter:
Approximately 4.5 Liters
Oil Specifications
Recommended Oil:
API SG/SH/SJ, ACEA A2/A3, SAE 10W-30 or 10W-40 (synthetic recommended for high performance)
🔧 Transmission
Standard
Type:
5-Speed Manual Transmission (W5M42/W5M43)
Optional
Type:
6-Speed Manual Transmission (W6MG1 on some RS models/special editions)
Features
AWD System:
Advanced All-Wheel Control (AWC) including AYC (Active Yaw Control) and ACD (Active Center Differential)
Fluid Capacity Manual
Capacity:
Approximately 3.0 Liters (for 5-speed manual, actual may vary)
Fluid Specifications
Recommended Fluid:
API GL-4 or GL-5, SAE 75W-90 (Synthetic recommended)
📐 Dimensions
Exterior
Length:
4350 mm (171.3 in)
Width:
1770 mm (69.7 in)
Height:
1415 mm (55.7 in)
Wheelbase:
2600 mm (102.4 in)
Front Track:
1510 mm (59.4 in)
Rear Track:
1500 mm (59.1 in)
Weights
Curb Weight:
Approximately 1370 kg (3020 lbs) for GSR
Gross Vehicle Weight Rating:
Not explicitly specified, but designed for high performance.
Wheels Tires
Standard Wheel Size:
17 x 7.5 inches
Standard Tire Size:
225/45R17
Bolt Pattern:
5 x 114.3 mm (5 x 4.5 inches)
🛡️ Safety Features
Ratings
Crash Test Results:
Data not universally available for this era of homologation specials, often focused on rally performance rather than standardized consumer crash tests.
Reinforced chassis with integrated roll cage elements on RS variants.
💡 Technology Features
Infotainment
Audio System:
Factory fitted Clarion or Pioneer audio system with CD/Cassette, AM/FM Radio.
Climate Control:
Manual or Automatic Climate Control (HVAC) system.
Driver Assistance
Awc System:
Advanced All-Wheel Control (AWC) incorporating Active Center Differential (ACD) and Active Yaw Control (AYC) for enhanced traction and cornering stability.
Cruise Control:
Standard feature on most GSR models.
Connectivity
Bluetooth:
Not available in factory configuration; aftermarket solutions exist.
Engine Management
ECU:
Engine Control Unit (ECU) with programmable parameters for performance tuning.
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000-7,500 miles (8,000-12,000 km) or 6 months, depending on driving conditions.
Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).
Spark Plugs:
Replace every 30,000 miles (48,000 km) (iridium plugs may extend this).
Coolant Flush:
Every 30,000 miles (48,000 km) or 2 years.
Timing Belt:
Replace every 60,000 miles (96,000 km) or 5 years (critical due to interference engine design).
Fluid Specifications
Power Steering Fluid:
Dexron III ATF or equivalent (check manual for precise spec).
Brake Fluid:
DOT 3 or DOT 4 (high-performance fluid recommended for spirited driving).
Known Issues
Engine:
Head gasket failure (especially on modified engines), piston ring wear, turbocharger wear, oil consumption.
MD356600 (OEM Mitsubishi) or equivalent aftermarket (e.g., Fram PH9511, Wix 51515)
Timing Belt Kit Example:
CT944K1 (Gates) or equivalent, includes belt, tensioner, idler pulleys.
📚 Vehicle History
Brand Heritage
Rally Legacy:
Mitsubishi has a rich history in the World Rally Championship (WRC), with the Lancer Evolution line being developed specifically to homologate Group A rally cars.
Model Evolution
Evo Line:
The Evo 6 followed the successful Evo 4 and Evo 5, building on their platform with significant mechanical and aesthetic refinements.
Evo 6 Development:
Featured a revised turbocharger, improved intercooler, new pistons, camshafts, and an updated AYC system. The front bumper was redesigned for better airflow and cooling.
Production
Production Years:
1999 - 2001
Manufacturing Location:
Japan
Special Editions
Tommi Makinen Edition:
Released to celebrate Tommi Mäkinen's fourth consecutive WRC drivers' title. Featured a faster-spooling turbo, improved intercooler, revised ECU, specific suspension tuning, red seats, and distinctive decals.
🏆 Awards & Recognition
Recognitions
Wrc Titles:
The homologation basis for this car contributed to Mitsubishi's success, including Tommi Mäkinen's four consecutive WRC drivers' championships (1996-1999).
Ratings
Enthusiast Appreciation:
Consistently ranked among the top performance cars of its era by automotive journalists and enthusiasts.