Mitsubushi LANCER EVOLUTION 7 2001 2002 2003 Service Repair Workshop Manual And Technical Information Manual
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๐ท๏ธ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution VII Common Name: Lancer Evo 7, Evo VII Codes Chassis Code: CT9A ๐ Introduction Market Position Positioning: The Lancer Evolution VII was a benchmark in performance sedans, renowned for its rally-bred engineering and potent all-wheel-drive system. Competitive Analysis Competitors: Competed directly with vehicles like the Subaru Impreza WRX STI, Ford Focus RS, and other high-performance compact sedans of the era. Key Features Performance Highlights: Advanced Active Yaw Control (AYC), Super Active Yaw Control (S-AYC), and sophisticated all-wheel-drive (4WD) system. Target Audience Primary Users: Enthusiast owners, DIY mechanics, and professional automotive technicians working on Mitsubishi Lancers. ๐ Manual Details Coverage Areas Countries Of Sale: Primarily Japan, with limited distribution in other markets Page Count Estimated Page Count: Extensive, typical for factory service manuals (likely 1000+ pages across all sections) Manual Type Type: Factory Service Repair Workshop Manual & Technical Information Manual Language Primary Language: English (likely translated from original Japanese) or Japanese (depending on specific publication) Format Digital Format: PDF (Adobe Acrobat) ๐ Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, inspection, and repair of the 4G63 engine and its components. Engine Lubrication: Oil pump, oil passages, oil filter, oil cooler, lubrication specifications, and troubleshooting. Fuel System: Fuel pump, injectors, fuel lines, fuel pressure regulator, evaporative emission control (EVAP), and diagnosis. Engine Cooling: Radiator, water pump, thermostat, cooling fan, coolant specifications, and testing. Intake Exhaust: Intake manifold, turbocharger, intercooler, exhaust manifold, catalytic converter, and emissions control. Engine Electrical: Ignition system, starter motor, alternator, battery, wiring diagrams, and sensors. Engine Emission Control: PCV system, EGR system, EVAP system, oxygen sensors, and emission related troubleshooting. Clutch: Clutch assembly, hydraulic system, clutch pedal adjustment, and replacement procedures. Manual Transmission: Disassembly, inspection, assembly, gear ratios, lubricant specifications, and troubleshooting for the 5-speed or 6-speed gearbox (depending on specific market). Propeller Shaft: Driveshaft, universal joints, and associated components for the AWD system. Front Rear Axle: Front and rear differentials, drive axles, CV joints, and maintenance procedures. Wheel Tire: Wheel specifications, tire pressure recommendations, lug nut torque, and alignment procedures. Power Plant Mount: Engine and transmission mounts, inspection, and replacement. Front Rear Suspension: Struts, shock absorbers, control arms, bushings, springs, and wheel bearing replacement. Service Brakes: Brake system diagnosis, pad and rotor replacement, caliper servicing, bleeding procedures, and ABS system. Parking Brakes: Parking brake operation, adjustment, and repair. Steering: Power steering system, steering rack, tie rods, steering column, and alignment. Body: Body structure, panel removal and installation, door mechanisms, and chassis repairs. Exterior: Bumpers, fenders, hood, trunk lid, lighting, and trim. Interior: Seats, dashboard, door panels, headliner, and trim components. Supplemental Restraint Srs: Airbag system components, sensors, control module, and safety precautions. Chassis Electrical: Body control modules, lighting circuits, power windows, locks, and interior electronics. Heater Air Conditioner Ventilation: HVAC system, A/C compressor, refrigerant, climate controls, and ventilation systems. Electrical Wiring: Comprehensive wiring diagrams for all vehicle systems, connector pinouts, and troubleshooting guides. Body Repair: Structural repair, panel replacement techniques, welding procedures, and corrosion protection. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, and general inspections. Troubleshooting: Diagnostic procedures, symptom-based troubleshooting guides, and common fault codes. Repair: Step-by-step instructions for component removal, repair, and reinstallation. Installation: Procedures for installing aftermarket parts or replacement components. Diagnostics: Diagnosis of mechanical, electrical, and electronic systems. Technical Depth Depth: Comprehensive, factory-level detail suitable for professional technicians and experienced DIY enthusiasts. ๐ Manual Specifications File Format Format: PDF (Adobe Acrobat) Print Quality Quality: High resolution, suitable for printing individual pages or the entire manual. Binding Type Binding: Not applicable for digital format; printable. Paper Type Paper: Not applicable for digital format; printable on standard paper. โ๏ธ Engine Specifications Primary Engine Engine Code: 4G63T Engine Type: Inline 4-cylinder, turbocharged, intercooled, DOHC, 16-valve Performance Horsepower Ps: Approximately 280 PS (276 hp) at 6500 rpm (JDM spec, often higher in other markets or tune) Torque Nm: Approximately 373 Nm (275 lb-ft) at 3000 rpm (JDM spec) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Premium Unleaded Gasoline (95-98 RON) Displacement Displacement Cc: 1997 cc Cooling System Cooling Type: Water-cooled ๐ง Transmission Standard Transmission Type: 5-speed Manual (some markets may have had 6-speed options, but 5-speed is most common for Evo VII) Features Drivetrain: All-Wheel Drive (AWD) with Active Yaw Control (AYC) / Super Active Yaw Control (S-AYC) Clutch Type: Hydraulically operated, single dry plate ๐ Dimensions Exterior Length Mm: 4435 mm Width Mm: 1770 mm Height Mm: 1415 mm Wheelbase Mm: 2600 mm Weights Curb Weight Kg: Approx. 1400-1450 kg (depending on specification) ๐ก๏ธ Safety Features Ratings Crash Test Ratings: Varies by region; generally good for its era, but specific official ratings like NHTSA/Euro NCAP for this specific model are often not as comprehensive as modern vehicles. Passive Features Airbags: Driver and front passenger airbags (standard), optional side airbags. Seatbelts: Three-point seatbelts with...
Ignition system, starter motor, alternator, battery, wiring diagrams, and sensors.
Engine Emission Control:
PCV system, EGR system, EVAP system, oxygen sensors, and emission related troubleshooting.
Clutch:
Clutch assembly, hydraulic system, clutch pedal adjustment, and replacement procedures.
Manual Transmission:
Disassembly, inspection, assembly, gear ratios, lubricant specifications, and troubleshooting for the 5-speed or 6-speed gearbox (depending on specific market).
Propeller Shaft:
Driveshaft, universal joints, and associated components for the AWD system.
Front Rear Axle:
Front and rear differentials, drive axles, CV joints, and maintenance procedures.
Approximately 280 PS (276 hp) at 6500 rpm (JDM spec, often higher in other markets or tune)
Torque Nm:
Approximately 373 Nm (275 lb-ft) at 3000 rpm (JDM spec)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Premium Unleaded Gasoline (95-98 RON)
Displacement
Displacement Cc:
1997 cc
Cooling System
Cooling Type:
Water-cooled
๐ง Transmission
Standard
Transmission Type:
5-speed Manual (some markets may have had 6-speed options, but 5-speed is most common for Evo VII)
Features
Drivetrain:
All-Wheel Drive (AWD) with Active Yaw Control (AYC) / Super Active Yaw Control (S-AYC)
Clutch Type:
Hydraulically operated, single dry plate
๐ Dimensions
Exterior
Length Mm:
4435 mm
Width Mm:
1770 mm
Height Mm:
1415 mm
Wheelbase Mm:
2600 mm
Weights
Curb Weight Kg:
Approx. 1400-1450 kg (depending on specification)
๐ก๏ธ Safety Features
Ratings
Crash Test Ratings:
Varies by region; generally good for its era, but specific official ratings like NHTSA/Euro NCAP for this specific model are often not as comprehensive as modern vehicles.
Passive Features
Airbags:
Driver and front passenger airbags (standard), optional side airbags.
Seatbelts:
Three-point seatbelts with pretensioners and load limiters.
Active Features
ABS:
Anti-lock Braking System (ABS) with EBD (Electronic Brakeforce Distribution).
Traction Control:
Active Stability Control (ASC) and Active Traction Control (ATC) are often standard or available.
๐ก Technology Features
Infotainment
Audio System:
Factory radio with CD player, often with speaker upgrades. Limited connectivity by modern standards.
Driver Assistance
Performance Systems:
Advanced Active Yaw Control (AYC) and Super Active Yaw Control (S-AYC) for superior cornering stability and grip.
Connectivity
Connectivity Features:
Basic, with no integrated Bluetooth or navigation as standard on most models.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-10,000 km or 6 months, whichever comes first (refer to manual for precise recommendation based on driving conditions).
Timing Belt Replacement:
Recommended every 90,000-100,000 km or 5-7 years (critical for the 4G63 engine).
Fluid Specifications
Engine Oil:
API SG or higher, SAE 10W-30 or 10W-40 (check manual for exact viscosity and specification requirements, especially for turbocharged engines).
Coolant:
Mitsubishi Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based coolant with demineralized water (50/50 mix).
Transmission Fluid:
Refer to manual for specific manual transmission fluid (MTF) type and viscosity. Commonly GL-4 or GL-5 rated gear oil.
Differentials Fluid:
Refer to manual for specific front and rear differential fluid specifications (e.g., GL-5 rated gear oil).
Known Issues
Engine:
Potential for head gasket failure under extreme stress, turbocharger wear, piston ring wear.
Drivetrain:
AYC pump failure, differential wear, clutch wear.
Electronics:
Occasional issues with ECUs, sensors, and wiring related to the AYC system.
๐ Vehicle History
Brand Heritage
Rally Connection:
Directly descended from Mitsubishi's successful WRC (World Rally Championship) program.
Model Evolution
Evolution Series:
The Evolution VII was a significant evolution from the Evo VI, introducing a more sophisticated AYC system and improved chassis dynamics.
Production
Production Years:
2001-2003
Manufacturing Location:
Japan
๐ Awards & Recognition
Recognitions
Performance Acclaim:
Consistently praised by automotive journalists for its handling, acceleration, and rally-inspired performance.