Mitsubishi Lancer Evolution 8 and 9 Service Manual
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๐ท๏ธ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution Model Generations Covered: VIII (CT9A), IX (CT9A) Applicable Years: 2003-2007 ๐ Introduction Market Position Positioning: The definitive technical resource for the iconic Mitsubishi Lancer Evolution VIII and IX, catering to owners and professionals seeking to maintain or repair these performance vehicles. Competitive Analysis Value Proposition: Provides comprehensive, factory-level information at a fraction of the cost of authorized dealer service manuals, offering instant access and broad coverage. Key Features Features: Official factory content, detailed diagrams and schematics, extensive troubleshooting guides, and broad system coverage. ๐ Manual Details Coverage Areas Primary Coverage: Complete factory service and repair Secondary Coverage: Troubleshooting, diagnostics, maintenance Page Count Estimated Pages: Thousands (stated as hundreds or thousands, printable at high quality) Manual Type Type: Factory Service Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip (for larger files) ๐ Manual Coverage Systems Covered Powertrain: Engine Service/Repair, Transmission Service/Repair, Fuel Injection, Fuel System, Cooling System, Emission System, Engine Control System, Differential/Drive, Axle Chassis And Body: Brake System, Suspension, Steering, Chassis/Body, Interior Electrical And HVAC: Wiring Diagram, Electrical System, Heater/Air Conditioning General: General Maintenance, Troubleshooting, Periodic Lubrication, Restraint System Procedures Included Repair Procedures: Engine rebuild, transmission overhaul, brake caliper replacement, suspension component installation, wiring harness repair, HVAC system servicing Maintenance Procedures: Oil changes, filter replacements, fluid checks and changes, tire rotation, spark plug service, belt inspection and replacement Diagnostic Procedures: Troubleshooting guides for common and uncommon issues, diagnostic trouble codes (DTCs) interpretation, electrical circuit testing Technical Data: Specifications for all components, torque values, clearances, tolerances, wiring diagrams, circuit schematics Technical Depth Depth: Comprehensive factory-level detail suitable for professional technicians and advanced DIY enthusiasts ๐ Manual Specifications File Format Quality: High Quality Printable PDF Searchability: Likely searchable text content (standard for professionally produced PDFs) Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) โ๏ธ Engine Specifications Primary Engine Engine Code (Evo Viii): 4G63T (2.0L DOHC MIVEC Turbocharged) Engine Code (Evo Ix): 4G63 MIVEC (2.0L DOHC MIVEC Turbocharged with MIVEC camshaft control) Performance Horsepower (Evo Viii Mr): 276 hp @ 6500 rpm (JDM/Euro Spec, may vary by region) Torque (Evo Viii Mr): 289 lb-ft @ 3500 rpm (JDM/Euro Spec, may vary by region) Horsepower (Evo Ix): 287 hp @ 6500 rpm (JDM/US Spec, may vary by region) Torque (Evo Ix): 289 lb-ft @ 3000 rpm (JDM/US Spec, may vary by region) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (Premium Required, Octane Rating typically 91+) ๐ง Transmission Standard Transmission Type (Evo Viii): 5-Speed Manual (Getrag F5M43-1, often reinforced) Optional Transmission Type (Evo Ix Mr): 6-Speed Manual (Getrag MSB-32-5/6-5600) Features Drivetrain: All-Wheel Drive (AWD) with Active Center Differential (ACD) and optional Super Active Yaw Control (S-AYC) on some models ๐ Dimensions Exterior Wheelbase: Approx. 2626 mm (103.4 in) Overall Length: Approx. 4491 mm (176.8 in) Overall Width: Approx. 1770 mm (69.7 in) Overall Height: Approx. 1415 mm (55.7 in) Weights Curb Weight: Approx. 1400-1450 kg (3086-3197 lbs) depending on model and specification ๐ก๏ธ Safety Features Ratings NHTSA Rating: Varies by year and specific test (generally good for its era, but not typically rated with modern stringent standards) Active Features Active Safety Systems: Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Active Center Differential (ACD), Super Active Yaw Control (S-AYC - optional) Passive Features Passive Safety Systems: Front airbags, side airbags (optional/standard depending on market), reinforced chassis, crumple zones, three-point seatbelts with pretensioners ๐ก Technology Features Infotainment Infotainment System: Basic AM/FM/CD stereo systems, optional Rockford Fosgate audio upgrades on some models. Limited by era standards. Driver Assistance Driver Assistance: Primarily mechanical and electronic aids like ACD, S-AYC, ABS, EBD. No modern ADAS features. Connectivity Connectivity: Minimal by modern standards. May include power accessories, but no Bluetooth or USB integration typically. ๐ง Maintenance Service Intervals Oil Change Interval: Typically every 3,750 miles (6,000 km) or 6 months, whichever comes first, under normal use. More frequent changes recommended for spirited driving or track use. Spark Plug Replacement: Around 30,000-45,000 miles (48,000-72,000 km), depending on spark plug type (e.g., Iridium recommended) Timing Belt Replacement: Critical: Typically 60,000-70,000 miles (96,000-112,000 km) or 5-7 years. Failure can cause catastrophic engine damage. Fluid Specifications Engine Oil: API SG or higher, SAE 5W-30 or 10W-30 (synthetic recommended for performance) Transmission Fluid (5-Speed Manual): API GL-4, SAE 75W-90 (e.g., Mitsubishi DiaQueen MPG Super Hypoid Gear Oil LSD 75W-90) Transmission Fluid (6-Speed Manual): API GL-4, SAE 75W-85 (e.g., Mitsubishi DiaQueen MPG Super Hypoid Gear Oil LSD 75W-85) Differential Fluid (Front & Rear): API GL-5, SAE 75W-90 (e.g., Mitsubishi DiaQueen LSD Gear Oil) Coolant: Mitsubishi Super Long Life Coolant (SLLC) - Pink color, ethylene glycol based Known Issues Common Issues: Cracked cylinder heads (especially on modified engines), turbocharger wear, clutch wear,...
The definitive technical resource for the iconic Mitsubishi Lancer Evolution VIII and IX, catering to owners and professionals seeking to maintain or repair these performance vehicles.
Competitive Analysis
Value Proposition:
Provides comprehensive, factory-level information at a fraction of the cost of authorized dealer service manuals, offering instant access and broad coverage.
Key Features
Features:
Official factory content, detailed diagrams and schematics, extensive troubleshooting guides, and broad system coverage.
๐ Manual Details
Coverage Areas
Primary Coverage:
Complete factory service and repair
Secondary Coverage:
Troubleshooting, diagnostics, maintenance
Page Count
Estimated Pages:
Thousands (stated as hundreds or thousands, printable at high quality)
Oil changes, filter replacements, fluid checks and changes, tire rotation, spark plug service, belt inspection and replacement
Diagnostic Procedures:
Troubleshooting guides for common and uncommon issues, diagnostic trouble codes (DTCs) interpretation, electrical circuit testing
Technical Data:
Specifications for all components, torque values, clearances, tolerances, wiring diagrams, circuit schematics
Technical Depth
Depth:
Comprehensive factory-level detail suitable for professional technicians and advanced DIY enthusiasts
๐ Manual Specifications
File Format
Quality:
High Quality Printable PDF
Searchability:
Likely searchable text content (standard for professionally produced PDFs)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
โ๏ธ Engine Specifications
Primary Engine
Engine Code (Evo Viii):
4G63T (2.0L DOHC MIVEC Turbocharged)
Engine Code (Evo Ix):
4G63 MIVEC (2.0L DOHC MIVEC Turbocharged with MIVEC camshaft control)
Performance
Horsepower (Evo Viii Mr):
276 hp @ 6500 rpm (JDM/Euro Spec, may vary by region)
Torque (Evo Viii Mr):
289 lb-ft @ 3500 rpm (JDM/Euro Spec, may vary by region)
Horsepower (Evo Ix):
287 hp @ 6500 rpm (JDM/US Spec, may vary by region)
Torque (Evo Ix):
289 lb-ft @ 3000 rpm (JDM/US Spec, may vary by region)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (Premium Required, Octane Rating typically 91+)
๐ง Transmission
Standard
Transmission Type (Evo Viii):
5-Speed Manual (Getrag F5M43-1, often reinforced)
Optional
Transmission Type (Evo Ix Mr):
6-Speed Manual (Getrag MSB-32-5/6-5600)
Features
Drivetrain:
All-Wheel Drive (AWD) with Active Center Differential (ACD) and optional Super Active Yaw Control (S-AYC) on some models
๐ Dimensions
Exterior
Wheelbase:
Approx. 2626 mm (103.4 in)
Overall Length:
Approx. 4491 mm (176.8 in)
Overall Width:
Approx. 1770 mm (69.7 in)
Overall Height:
Approx. 1415 mm (55.7 in)
Weights
Curb Weight:
Approx. 1400-1450 kg (3086-3197 lbs) depending on model and specification
๐ก๏ธ Safety Features
Ratings
NHTSA Rating:
Varies by year and specific test (generally good for its era, but not typically rated with modern stringent standards)
Active Features
Active Safety Systems:
Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Active Center Differential (ACD), Super Active Yaw Control (S-AYC - optional)
Passive Features
Passive Safety Systems:
Front airbags, side airbags (optional/standard depending on market), reinforced chassis, crumple zones, three-point seatbelts with pretensioners
๐ก Technology Features
Infotainment
Infotainment System:
Basic AM/FM/CD stereo systems, optional Rockford Fosgate audio upgrades on some models. Limited by era standards.
Driver Assistance
Driver Assistance:
Primarily mechanical and electronic aids like ACD, S-AYC, ABS, EBD. No modern ADAS features.
Connectivity
Connectivity:
Minimal by modern standards. May include power accessories, but no Bluetooth or USB integration typically.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,750 miles (6,000 km) or 6 months, whichever comes first, under normal use. More frequent changes recommended for spirited driving or track use.
Spark Plug Replacement:
Around 30,000-45,000 miles (48,000-72,000 km), depending on spark plug type (e.g., Iridium recommended)
Timing Belt Replacement:
Critical: Typically 60,000-70,000 miles (96,000-112,000 km) or 5-7 years. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil:
API SG or higher, SAE 5W-30 or 10W-30 (synthetic recommended for performance)
Transmission Fluid (5-Speed Manual):
API GL-4, SAE 75W-90 (e.g., Mitsubishi DiaQueen MPG Super Hypoid Gear Oil LSD 75W-90)
Transmission Fluid (6-Speed Manual):
API GL-4, SAE 75W-85 (e.g., Mitsubishi DiaQueen MPG Super Hypoid Gear Oil LSD 75W-85)
Differential Fluid (Front & Rear):
API GL-5, SAE 75W-90 (e.g., Mitsubishi DiaQueen LSD Gear Oil)
Coolant:
Mitsubishi Super Long Life Coolant (SLLC) - Pink color, ethylene glycol based
Known Issues
Common Issues:
Cracked cylinder heads (especially on modified engines), turbocharger wear, clutch wear, AYC pump failure, ACD issues, rear main seal leaks.
๐ Vehicle History
Brand Heritage
Brand Focus:
Mitsubishi has a long history in motorsport, particularly rallying, which directly influenced the development of the Lancer Evolution series.
Model Evolution
Evolution Viii:
Introduced in 2003 for the US market, featuring a revised drivetrain, Bilstein suspension, and new ACD system. Known for its rally homologation roots.
Evolution Ix:
Introduced in 2005, featuring the MIVEC engine (variable valve timing on intake and exhaust camshafts) for improved performance and emissions. Offered MR (Mitsubishi Racing) variants with 6-speed transmissions and more advanced ACD/AYC.
Production
Production Location:
Japan (Mizushima Plant)
๐ Awards & Recognition
Recognitions
Motorsport Pedigree:
The Evolution series is a multi-time World Rally Championship (WRC) winning platform, underscoring its performance engineering and durability.
Enthusiast Acclaim:
Highly regarded by automotive enthusiasts and tuners globally for its sophisticated AWD system, powerful engine, and excellent handling characteristics.