Mitsubishi Lancer Evolution 9 2005-2007 Full Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution IX (Evo 9) Generation: CT9A Production Years Covered: 2005, 2006, 2007 Codes Chassis Code: CT9A Engine Codes Common: 4G63 👋 Introduction Market Position Positioning: High-performance rally-bred sedan, iconic tuner car, enthusiast-focused vehicle Competitive Analysis Competitors: Subaru Impreza WRX STI, Mitsubishi Lancer Evolution (earlier generations) Key Features Performance Highlights: Advanced All-Wheel Drive (S-AWC), potent turbocharged engine, sport-tuned suspension, aggressive aerodynamics Manual Value Proposition: Provides professional-level repair and maintenance information for a complex, high-performance vehicle, enabling owners to maintain its peak condition. 📋 Manual Details Coverage Areas Primary Coverage: Full Service, Repair, Maintenance, Diagnostics, Restoration Electrical Coverage: Extensive, including detailed wiring diagrams Page Count Estimated Page Count: Highly Comprehensive (Specific count not provided, but described as 'very detailed' and 'full') Manual Type Type: Full Service Repair Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download Printability: Full Printable Software Requirements: Adobe PDF Reader, WinRAR Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, tuning, component replacement (pistons, rings, valves, camshafts, etc.) Engine Management: ECU, sensors, actuators, fuel injection, ignition system Drivetrain: Manual and automatic transmissions, transfer case, differentials (front and rear), Super Active Center Differential (S-AYC) Suspension: Front and rear suspension components, shock absorbers, springs, bushings, alignment Steering: Power steering system, steering rack, columns, linkages Brakes: Brake system hydraulic components, ABS, brake pads, rotors, calipers, bleeding procedures Electrical System: Starting and charging system, lighting, instrumentation, comfort systems, body electronics, detailed wiring diagrams Cooling System: Radiator, thermostat, water pump, coolant specifications and procedures Fuel System: Fuel pump, injectors, fuel pressure regulator, fuel tank, lines Exhaust System: Catalytic converter, mufflers, pipes, hangers Body And Chassis: Body panels, doors, glass, interior trim, structural components, collision repair considerations Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes Diagnostics: Troubleshooting guides, symptom-based diagnostics, fault code interpretation Repair: Step-by-step repair instructions for all major components and systems Rebuilding: Engine and transmission rebuild procedures Refurbishment: Procedures for restoring worn components and systems Electrical Diagnostics: Troubleshooting electrical faults using wiring diagrams Technical Depth Depth: Comprehensive, suitable for professional technicians and advanced DIY enthusiasts Detail Level: Detailed sub-steps, notes, cautions, and warnings for critical information Illustrations: Detailed illustrations, drawings, and photos, with enlarged insets for specific parts 📊 Manual Specifications File Format Format: PDF Print Quality Quality: High Resolution, Fully Printable Binding Type Type: Digital Download (PDF) Paper Type Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Name: 4G63 (MIVEC variant) Engine Type: Inline-4, DOHC, 16-valve, turbocharged, intercooled Displacement: 2.0 Liters (1997 cc) Bore X Stroke: 85.0 mm x 88.0 mm Compression Ratio: 8.8:1 (USDM) Performance Horsepower Usdm: 286 hp @ 6500 rpm Torque Usdm: 289 lb-ft @ 3500 rpm Redline: 7000 rpm Fuel System Induction: Electronic Fuel Injection (EFI), Turbocharged with Intercooler Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) 🔧 Transmission Standard Type: 6-speed Manual Transmission Optional Type: Not Applicable for Evo 9 (6-speed manual was standard and exclusive for this generation) Features AWD System: Super All-Wheel Control (S-AWC) with Active Yaw Control (AYC) and Active Center Differential (ACD) Clutch Type: Hydraulic, multi-plate dry (refer to manual for specific type and service) 📐 Dimensions Exterior Length: 4490 mm (176.8 in) Width: 1770 mm (69.7 in) Height: 1415 mm (55.7 in) Wheelbase: 2625 mm (103.3 in) Front Track: 1515 mm (59.6 in) Rear Track: 1515 mm (59.6 in) Weights Curb Weight: Approx. 1440 kg (3175 lbs) - Varies slightly by market/trim Gross Weight Rating: Refer to vehicle VIN plate/manual 🛡️ Safety Features Ratings NHTSA Front Impact: Not readily available for this specific model year and region, generally good for its era IIHS Side Impact: Not readily available for this specific model year and region Active Features AWD System: Super All-Wheel Control (S-AWC) providing enhanced traction and stability ABS: Anti-lock Braking System Ebd: Electronic Brake-force Distribution Traction Control: Active Traction Control (ATC) integrated within S-AWC Passive Features Airbags: Front airbags, optional side airbags (check specific vehicle) Seatbelts: 3-point front and rear seatbelts with pre-tensioners and force limiters Body Structure: Reinforced chassis and body structure for improved crashworthiness 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player, optional Rockford Fosgate premium audio system Navigation: Optional navigation system (rare for this era) Driver Assistance Active Features: S-AWC system significantly enhances driver control and stability Connectivity Features: Basic connectivity for the era; typically no Bluetooth or USB ports standard unless dealer-installed or aftermarket. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-5,000 miles or 6 months (severe use/performance driving recommended shorter intervals) Engine Oil Filter Replacement: With every oil change Air Filter Replacement: Every 15,000-30,000 miles or as needed based on inspection Spark Plug Replacement: Approximately every 30,000-60,000 miles (refer to manual for specific plug type and gap) Timing Belt Replacement: Critical component; typically every 60,000-90,000 miles...
Provides professional-level repair and maintenance information for a complex, high-performance vehicle, enabling owners to maintain its peak condition.
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Service, Repair, Maintenance, Diagnostics, Restoration
Electrical Coverage:
Extensive, including detailed wiring diagrams
Page Count
Estimated Page Count:
Highly Comprehensive (Specific count not provided, but described as 'very detailed' and 'full')
Electronic Fuel Injection (EFI), Turbocharged with Intercooler
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
🔧 Transmission
Standard
Type:
6-speed Manual Transmission
Optional
Type:
Not Applicable for Evo 9 (6-speed manual was standard and exclusive for this generation)
Features
AWD System:
Super All-Wheel Control (S-AWC) with Active Yaw Control (AYC) and Active Center Differential (ACD)
Clutch Type:
Hydraulic, multi-plate dry (refer to manual for specific type and service)
📐 Dimensions
Exterior
Length:
4490 mm (176.8 in)
Width:
1770 mm (69.7 in)
Height:
1415 mm (55.7 in)
Wheelbase:
2625 mm (103.3 in)
Front Track:
1515 mm (59.6 in)
Rear Track:
1515 mm (59.6 in)
Weights
Curb Weight:
Approx. 1440 kg (3175 lbs) - Varies slightly by market/trim
Gross Weight Rating:
Refer to vehicle VIN plate/manual
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not readily available for this specific model year and region, generally good for its era
IIHS Side Impact:
Not readily available for this specific model year and region
Active Features
AWD System:
Super All-Wheel Control (S-AWC) providing enhanced traction and stability
ABS:
Anti-lock Braking System
Ebd:
Electronic Brake-force Distribution
Traction Control:
Active Traction Control (ATC) integrated within S-AWC
Passive Features
Airbags:
Front airbags, optional side airbags (check specific vehicle)
Seatbelts:
3-point front and rear seatbelts with pre-tensioners and force limiters
Body Structure:
Reinforced chassis and body structure for improved crashworthiness
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, optional Rockford Fosgate premium audio system
Navigation:
Optional navigation system (rare for this era)
Driver Assistance
Active Features:
S-AWC system significantly enhances driver control and stability
Connectivity
Features:
Basic connectivity for the era; typically no Bluetooth or USB ports standard unless dealer-installed or aftermarket.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles or 6 months (severe use/performance driving recommended shorter intervals)
Engine Oil Filter Replacement:
With every oil change
Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on inspection
Spark Plug Replacement:
Approximately every 30,000-60,000 miles (refer to manual for specific plug type and gap)
Timing Belt Replacement:
Critical component; typically every 60,000-90,000 miles or 5-7 years (refer to manual for precise interval and related components like tensioners and water pump)
Transmission Fluid Change:
Manual Transmission: 30,000-60,000 miles; ACD/AYC fluid: 30,000-45,000 miles (refer to manual for specific types and intervals)
Coolant Change:
Every 30,000-50,000 miles or 2-4 years
Fluid Specifications
Engine Oil Type:
Synthetic 5W-30 or 5W-40 (API SG or higher, ACEA A3/B3 or equivalent) - Consult manual for specific recommendations and viscosity for climate.
Engine Oil Capacity:
Approx. 4.5 Liters (4.8 US Quarts) with filter
Transmission Fluid Type Manual:
GL-4 or GL-5 gear oil, typically 75W-90 or 80W-90 (refer to manual for specific viscosity and manufacturer approvals).
Transfer Case Fluid Type:
Refer to manual; often similar to transmission fluid but requires specific identification.
Rear Differential Fluid Type:
Refer to manual; often GL-5 gear oil, potentially with limited-slip additive depending on differential type.
Coolant Type:
Ethylene Glycol based coolant, typically a long-life formulation (e.g., pink/red or green, consult manual for exact specification).
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for specific recommendation)
Known Issues
Engine:
Head gasket failure (especially on modified engines), turbocharger failure, piston ring wear (under extreme abuse)
Drivetrain:
ACD pump failure, clutch wear (due to aggressive driving), differential issues (rare, often abuse related)
Suspension:
Worn bushings, strut failure (depending on mileage and driving style)