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Mitsubishi Lancer Evolution 9 2005-2008 Manual (Evo-IX)

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๐Ÿท๏ธ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution IX Nickname: Evo IX Codes Chassis Code: CT9A ๐Ÿ‘‹ Introduction Market Position Segment: High-performance compact sedan / rally homologation special. Competitive Analysis Key Competitors: Subaru Impreza WRX STI, Mitsubishi Lancer Evolution VIII, Subaru Impreza WRX. Key Features Engineering Philosophy: Advanced all-wheel-drive system (S-AWC), potent turbocharged engine, sophisticated suspension and braking systems, rally-bred performance. Manual Value Proposition: Provides essential technical data and repair procedures for maintaining and restoring the performance of the Lancer Evolution IX, saving significant costs compared to professional servicing. ๐Ÿ“‹ Manual Details Coverage Areas Applies To Years: 2005, 2006, 2007, 2008 Covered Variants: All Lancer Evolution IX models, including GSR, MR, RS (if applicable to the specific manual's scope) Page Count Estimated Page Count: Extensive (Specific page count not provided, but described as 'complete factory service repair workshop manual' with 'hundreds of photos and illustrations') Manual Type Type: Factory Service Manual / Workshop Manual / Repair Manual Language Language: English Format File Format: PDF ๐Ÿ“– Manual Coverage Systems Covered Engine Mechanical: Complete disassembly, assembly, inspection, and repair of engine components, including cylinder head, block, pistons, crankshaft, camshafts, timing system. Engine Controls: Engine control unit (ECU) operation, sensor inputs, actuator outputs, diagnostic procedures, fuel injection and ignition timing strategies. Emission Controls: Diagnosis and repair of emissions-related systems, including catalytic converter, EGR valve, secondary air injection, evaporative emission control (EVAP). Fuel System: Fuel pump, injectors, fuel rail, fuel pressure regulator, fuel tank, lines, and diagnostic tests. Cooling System: Radiator, water pump, thermostat, hoses, fans, coolant specifications, and leak detection. Starting Charging System: Starter motor, alternator, battery, wiring, and related components. Ignition System: Spark plugs, ignition coils, wiring, and ignition timing adjustments. Transmission Transaxle: Manual transmission (Getrag 6-speed), clutch system, driveline components (driveshafts, differentials), lubrication, and repair procedures. Driveline: Front and rear differentials, transfer case (if applicable), viscous coupling unit (VCU), and ACD (Active Center Differential) system. Suspension: Front and rear suspension components, struts, shocks, springs, control arms, bushings, alignment specifications. Steering: Power steering system, steering rack, tie rods, wheel bearings, and steering angle sensor. Brakes: Front and rear brake systems (including Brembo calipers on some models), rotors, pads, calipers, brake lines, ABS system, EBD system. Electrical System: Comprehensive wiring diagrams, fuses, relays, lighting system, power windows, locks, mirrors, instrument cluster, interior and exterior lighting. Instrumentation Warning Systems: Instrument cluster functions, warning lights, gauges, warning chimes, and diagnostic trouble codes (DTCs). HVAC: Heating, ventilation, and air conditioning (HVAC) system, refrigerant handling, compressor, evaporator, condenser, blower motor, climate controls. Body Interior Exterior: Body panel removal/installation, door mechanisms, interior trim, seats, bumpers, spoilers, glass, and weatherstripping. Audio Systems: Factory radio, speaker system, antenna, and wiring for audio components. Procedures Included Maintenance: Regular service tasks, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, spark plug service, lubrication. Troubleshooting: Systematic diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides, fault code identification. Repair: Detailed step-by-step instructions for component repair and replacement, from minor adjustments to major overhauls. Disassembly Assembly: Complete breakdown and reassembly instructions for all major vehicle systems and components. Diagnostics: Advanced diagnostic techniques, use of diagnostic tools, electrical system diagnostics with wiring diagrams. Tune Up: Engine tune-up procedures, including ignition timing, idle speed adjustments, and emissions control checks. Technical Depth Depth: Comprehensive and detailed, suitable for professional mechanics and advanced DIY enthusiasts. Includes torque specifications, clearances, and precise procedures. ๐Ÿ“Š Manual Specifications File Format Quality: High-quality PDF with clear text and easily printable pages. Searchable text functionality is implied for efficiency. Print Quality Printability: All pages are printable, allowing for custom printouts of specific sections for use in a workshop environment. Binding Type Format Type: Digital Download (PDF) Paper Type Digital Representation: Mimics the detail and content of a factory printed manual, offering the convenience of digital access. โš™๏ธ Engine Specifications Primary Engine Engine Code: 4G63T (MIVEC variant) Engine Type: Inline 4-cylinder, turbocharged, intercooled, DOHC, 16-valve, MIVEC (Mitsubishi Innovative Valve timing Electronic Control system). Performance Horsepower: Approx. 286 bhp (291 PS; 213 kW) at 6500 rpm (JDM specification, US figures may vary slightly) Torque: Approx. 289 lb-ft (392 Nm) at 3500 rpm (JDM specification, US figures may vary slightly) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with sequential multiport fuel injection. Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Turbocharger Turbocharger Details: MHI TD05HR-16G6-10.5T or similar twin-scroll turbocharger with intercooler. ๐Ÿ”ง Transmission Standard Type: Getrag 6-speed Manual Transmission Optional Type: N/A (Manual transmission was standard) Features Drivetrain: All-Wheel Drive with Super All-Wheel Control (S-AWC) system, incorporating Active Center Differential (ACD), Active Yaw Control (AYC), and sport ABS. ๐Ÿ“ Dimensions Exterior Length: Approx. 4,490 mm (176.8 in) Width: Approx. 1,770 mm (69.7 in) Height: Approx. 1,415 mm (55.7 in) Weights Curb Weight: Approx. 1,400-1,450 kg (3,086-3,197 lb) depending on trim ๐Ÿ›ก๏ธ Safety Features Ratings Crash Test Results: Specific ratings...
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Mitsubishi Lancer Evolution 9 2005-2008 Manual (Evo-IX)
๐Ÿท๏ธ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution IX
Nickname:
Evo IX
Codes
Chassis Code:
CT9A
๐Ÿ‘‹ Introduction
Market Position
Segment:
High-performance compact sedan / rally homologation special.
Competitive Analysis
Key Competitors:
Subaru Impreza WRX STI, Mitsubishi Lancer Evolution VIII, Subaru Impreza WRX.
Key Features
Engineering Philosophy:
Advanced all-wheel-drive system (S-AWC), potent turbocharged engine, sophisticated suspension and braking systems, rally-bred performance.
Manual Value Proposition:
Provides essential technical data and repair procedures for maintaining and restoring the performance of the Lancer Evolution IX, saving significant costs compared to professional servicing.
๐Ÿ“‹ Manual Details
Coverage Areas
Applies To Years:
2005, 2006, 2007, 2008
Covered Variants:
All Lancer Evolution IX models, including GSR, MR, RS (if applicable to the specific manual's scope)
Page Count
Estimated Page Count:
Extensive (Specific page count not provided, but described as 'complete factory service repair workshop manual' with 'hundreds of photos and illustrations')
Manual Type
Type:
Factory Service Manual / Workshop Manual / Repair Manual
Language
Language:
English
Format
File Format:
PDF
๐Ÿ“– Manual Coverage
Systems Covered
Engine Mechanical:
Complete disassembly, assembly, inspection, and repair of engine components, including cylinder head, block, pistons, crankshaft, camshafts, timing system.
Engine Controls:
Engine control unit (ECU) operation, sensor inputs, actuator outputs, diagnostic procedures, fuel injection and ignition timing strategies.
Emission Controls:
Diagnosis and repair of emissions-related systems, including catalytic converter, EGR valve, secondary air injection, evaporative emission control (EVAP).
Fuel System:
Fuel pump, injectors, fuel rail, fuel pressure regulator, fuel tank, lines, and diagnostic tests.
Cooling System:
Radiator, water pump, thermostat, hoses, fans, coolant specifications, and leak detection.
Starting Charging System:
Starter motor, alternator, battery, wiring, and related components.
Ignition System:
Spark plugs, ignition coils, wiring, and ignition timing adjustments.
Transmission Transaxle:
Manual transmission (Getrag 6-speed), clutch system, driveline components (driveshafts, differentials), lubrication, and repair procedures.
Driveline:
Front and rear differentials, transfer case (if applicable), viscous coupling unit (VCU), and ACD (Active Center Differential) system.
Suspension:
Front and rear suspension components, struts, shocks, springs, control arms, bushings, alignment specifications.
Steering:
Power steering system, steering rack, tie rods, wheel bearings, and steering angle sensor.
Brakes:
Front and rear brake systems (including Brembo calipers on some models), rotors, pads, calipers, brake lines, ABS system, EBD system.
Electrical System:
Comprehensive wiring diagrams, fuses, relays, lighting system, power windows, locks, mirrors, instrument cluster, interior and exterior lighting.
Instrumentation Warning Systems:
Instrument cluster functions, warning lights, gauges, warning chimes, and diagnostic trouble codes (DTCs).
HVAC:
Heating, ventilation, and air conditioning (HVAC) system, refrigerant handling, compressor, evaporator, condenser, blower motor, climate controls.
Body Interior Exterior:
Body panel removal/installation, door mechanisms, interior trim, seats, bumpers, spoilers, glass, and weatherstripping.
Audio Systems:
Factory radio, speaker system, antenna, and wiring for audio components.
Procedures Included
Maintenance:
Regular service tasks, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, spark plug service, lubrication.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides, fault code identification.
Repair:
Detailed step-by-step instructions for component repair and replacement, from minor adjustments to major overhauls.
Disassembly Assembly:
Complete breakdown and reassembly instructions for all major vehicle systems and components.
Diagnostics:
Advanced diagnostic techniques, use of diagnostic tools, electrical system diagnostics with wiring diagrams.
Tune Up:
Engine tune-up procedures, including ignition timing, idle speed adjustments, and emissions control checks.
Technical Depth
Depth:
Comprehensive and detailed, suitable for professional mechanics and advanced DIY enthusiasts. Includes torque specifications, clearances, and precise procedures.
๐Ÿ“Š Manual Specifications
File Format
Quality:
High-quality PDF with clear text and easily printable pages. Searchable text functionality is implied for efficiency.
Print Quality
Printability:
All pages are printable, allowing for custom printouts of specific sections for use in a workshop environment.
Binding Type
Format Type:
Digital Download (PDF)
Paper Type
Digital Representation:
Mimics the detail and content of a factory printed manual, offering the convenience of digital access.
โš™๏ธ Engine Specifications
Primary Engine
Engine Code:
4G63T (MIVEC variant)
Engine Type:
Inline 4-cylinder, turbocharged, intercooled, DOHC, 16-valve, MIVEC (Mitsubishi Innovative Valve timing Electronic Control system).
Performance
Horsepower:
Approx. 286 bhp (291 PS; 213 kW) at 6500 rpm (JDM specification, US figures may vary slightly)
Torque:
Approx. 289 lb-ft (392 Nm) at 3500 rpm (JDM specification, US figures may vary slightly)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with sequential multiport fuel injection.
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Turbocharger
Turbocharger Details:
MHI TD05HR-16G6-10.5T or similar twin-scroll turbocharger with intercooler.
๐Ÿ”ง Transmission
Standard
Type:
Getrag 6-speed Manual Transmission
Optional
Type:
N/A (Manual transmission was standard)
Features
Drivetrain:
All-Wheel Drive with Super All-Wheel Control (S-AWC) system, incorporating Active Center Differential (ACD), Active Yaw Control (AYC), and sport ABS.
๐Ÿ“ Dimensions
Exterior
Length:
Approx. 4,490 mm (176.8 in)
Width:
Approx. 1,770 mm (69.7 in)
Height:
Approx. 1,415 mm (55.7 in)
Weights
Curb Weight:
Approx. 1,400-1,450 kg (3,086-3,197 lb) depending on trim
๐Ÿ›ก๏ธ Safety Features
Ratings
Crash Test Results:
Specific ratings vary by region and testing organization. Generally considered a robust platform with advanced safety features for its era.
Active Features
ABS:
Anti-lock Braking System (ABS) with Electronic Brakeforce Distribution (EBD) and Sport ABS functionality.
Traction Control:
Active Stability Control (ASC) and Active Traction Control (ATC) integrated with S-AWC.
Passive Features
Airbags:
Front airbags for driver and passenger, optional side airbags (depending on market and trim).
๐Ÿ’ก Technology Features
Infotainment
Audio System:
Factory AM/FM/CD audio system with optional Rockford Fosgate premium sound system. Limited connectivity options by modern standards.
Driver Assistance
Electronic Aids:
Advanced electronic aids integrated with S-AWC for enhanced handling and stability, including Active Center Differential (ACD) and Active Yaw Control (AYC).
Connectivity
Connectivity Features:
Basic connectivity, primarily for audio. No integrated Bluetooth or advanced smartphone integration in factory configuration.
๐Ÿ”ง Maintenance
Service Intervals
Engine Oil Change:
Every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions (severe use warrants more frequent changes).
Transmission Fluid Change:
Every 30,000-60,000 miles (48,000-96,000 km) for manual transmission fluid.
Coolant Replacement:
Every 30,000-50,000 miles (48,000-80,000 km) or 2-4 years.
Fluid Specifications
Engine Oil:
SAE 0W-30 or 5W-30 synthetic engine oil meeting API SM or ILSAC GF-4 standards (check manual for precise recommendations).
Transmission Fluid:
API GL-4 SAE 75W-80 or 75W-90 gear oil. ACD fluid specific to Mitsubishi requirements.
Coolant:
Mitsubishi Genuine Long Life Coolant or equivalent (ethylene glycol-based, typically pink or red color).
Known Issues
Engine Reliability:
Robust 4G63 engine, but can be susceptible to rod bearing failure under extreme stress or poor maintenance. Timing belt replacement is critical. Turbocharger longevity depends on proper warm-up/cool-down and oil changes.
Drivetrain Durability:
ACD pump failures can occur. Transfer case and differential seals may leak over time. Clutch wear is dependent on driving style.
Body Corrosion:
Underbody rust, especially in regions with salt used on roads, can be an issue. Check wheel wells, rocker panels, and suspension mounting points.
๐Ÿ“š Vehicle History
Brand Heritage
Motorsport Connection:
Direct lineage from Mitsubishi's successful WRC (World Rally Championship) cars, built for homologation purposes.
Model Evolution
Generation Transition:
The Evolution IX was a significant update to the Evolution VIII, introducing MIVEC technology to the 4G63 engine and refinements to the S-AWC system.
Production
Production Period:
2005-2007 (model years 2005-2008).
๐Ÿ† Awards & Recognition
Recognitions
Motorsport Accolades:
Multiple rally championships and accolades, cementing its status as a performance icon.
Recognition
Car Enthusiast Awards:
Consistently praised by automotive journalists and enthusiasts for its driving dynamics and rally-inspired performance.
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