Mitsubishi Lancer Evolution 9 Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution IX Model Nickname: Evo 9 Generation: CT9A Production Years: 2005-2007 Codes Chassis Code: CT9A Engine Code Primary: 4G63 MIVEC 👋 Introduction Market Position Market Niche: Performance rally-bred sedan, highly sought after by enthusiasts for its all-wheel-drive grip, powerful turbocharged engine, and agile handling. Competitive Analysis Key Competitors: Subaru Impreza WRX STI, Mitsubishi Lancer (non-Evolution variants), Ford Focus RS (later generations) Key Features Performance Highlights: Advanced All-Wheel Control (AWC) system with Active Center Differential (ACD), Super Active Yaw Control (S-AYC), potent turbocharged engine, aerodynamic body kit. Target Audience: Enthusiast drivers, tuners, those seeking a highly capable all-weather performance vehicle. Manual Value Proposition Benefit For Owner: Empowers owners to perform maintenance and repairs accurately, avoid costly dealership errors, and understand their vehicle's complex systems. 📋 Manual Details Coverage Areas Regions Covered: Global (primarily North America, Europe, Japan) Page Count Estimated Page Count: 1000+ Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine (4G63 MIVEC Turbo), Drivetrain (AWD, ACD, AYC), Transmission (6-speed manual) Chassis: Suspension (front MacPherson strut, rear multi-link), Steering (power-assisted rack and pinion), Brakes (performance disc brakes with ABS) Electrical: Wiring diagrams, ECU, sensors, lighting, audio, power accessories Body And Trim: Exterior panels, interior components, aerodynamics Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacement, tune-ups Diagnostics: Troubleshooting guides, DTC (Diagnostic Trouble Codes) interpretation, symptom-based diagnostics Repair: Component removal and installation, engine rebuild, transmission overhaul, suspension and brake service Specifications: Torque specifications, clearances, measurements, electrical values Technical Depth Depth: Comprehensive: covers everything from basic fluid checks to complete engine and transmission rebuilds, including detailed diagnostic procedures for advanced issues. 📊 Manual Specifications File Format File Type: PDF Searchable: Yes (text-searchable PDF) Print Quality Printability: High (designed for clear printing of individual pages) Binding Type Binding: N/A (Digital Download) Paper Type Paper Recommendation: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, turbocharged, intercooled, DOHC, 16-valve Engine Code: 4G63 MIVEC Displacement: 2.0 Liters (1997cc) Performance Horsepower Ps Usdm: 287 PS (approx. 283 bhp) Torque Lb Ft Usdm: 289 lb-ft Redline: 7,500 RPM Fuel System Fuel Delivery: Multi-point fuel injection (MPI) with electronic throttle control Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Cooling System Radiator Capacity L: 8.4 L Coolant Type Recommended: Mitsubishi DiaQueen Super Long Life Coolant (or equivalent OAT coolant) 🔧 Transmission Standard Transmission Type: 6-speed Manual Optional Transmission Options: None for Evo IX Features Drivetrain Type: All-Wheel Drive (AWD) with Active Center Differential (ACD) Rear Differential: Super Active Yaw Control (S-AYC) equipped Fluid Specifications Manual Transmission Fluid Type: API GL-4 / GL-5, SAE 75W-90 Transfer Case Fluid Type: API GL-5, SAE 75W-90 (specific Mitsubishi recommendation may apply) Fluid Capacities Manual Transmission Fluid Capacity Liters: 2.0 L 📐 Dimensions Exterior Length Mm Usdm: 4490 mm Width Mm Usdm: 1770 mm Height Mm Usdm: 1450 mm Wheelbase Mm Usdm: 2625 mm Weights Curb Weight Kg Usdm: 1450 kg (approx.) Gross Vehicle Weight Rating Kg: 1850 kg (approx.) Wheels And Tires Standard Wheel Size: 17 x 8.5 inches (Enkei) Standard Tire Size: 235/45R17 Bolt Pattern: 5x114.3 Wheel Offset Et: +38 🛡️ Safety Features Ratings NHTSA Front Impact Rating: Not Rated (USDM models of this era often not tested extensively by NHTSA). IIHS Ratings: Not Rated (USDM models of this era often not tested extensively by IIHS). Active Features Active Safety Systems: ABS (Anti-lock Braking System), ACD (Active Center Differential), AYC (Active Yaw Control), ACD modes (Tarmac, Gravel, Snow) Passive Features Airbags: Driver and passenger front airbags, optional side airbags (depending on market/trim) Seatbelts: 3-point height-adjustable front seatbelts with pretensioners and load limiters, rear 3-point seatbelts. Chassis Safety: Reinforced unibody structure, crumple zones. 💡 Technology Features Infotainment Audio System Standard: Factory AM/FM/CD player with 6 speakers. Optional Rockford Fosgate premium audio system available on some trims. Display Screen: Basic multi-information display in instrument cluster. Some models may have an optional small LCD screen for climate or audio control. Driver Assistance Cruise Control: Standard on most models. Traction Control: Integrated into the AYC/ACD system and ABS. Can be manually deactivated. Connectivity Auxiliary Input: Optional 3.5mm auxiliary audio input jack available on some head units. 🔧 Maintenance Service Intervals Oil Change Interval Km Miles: 7,500 km (4,500 miles) or 6 months, whichever comes first (severe use may require more frequent changes). Engine Air Filter Replacement Km Miles: 30,000 km (18,000 miles) or annually. Spark Plug Replacement Km Miles: 60,000 km (36,000 miles) - Iridium tipped plugs. Timing Belt Replacement Km Miles: 105,000 km (63,000 miles) or 7 years, whichever comes first. (Crucial for 4G63 engine). Fluid Specifications Engine Oil Type Viscosity: API SN/SP or ILSAC GF-5/GF-6, SAE 0W-40 or 5W-40 (check manual for specific MIVEC recommendations). Engine Oil Capacity Liters: 4.0 L (without filter change) Coolant...
Advanced All-Wheel Control (AWC) system with Active Center Differential (ACD), Super Active Yaw Control (S-AYC), potent turbocharged engine, aerodynamic body kit.
Target Audience:
Enthusiast drivers, tuners, those seeking a highly capable all-weather performance vehicle.
Manual Value Proposition
Benefit For Owner:
Empowers owners to perform maintenance and repairs accurately, avoid costly dealership errors, and understand their vehicle's complex systems.
Comprehensive: covers everything from basic fluid checks to complete engine and transmission rebuilds, including detailed diagnostic procedures for advanced issues.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Yes (text-searchable PDF)
Print Quality
Printability:
High (designed for clear printing of individual pages)
Driver and passenger front airbags, optional side airbags (depending on market/trim)
Seatbelts:
3-point height-adjustable front seatbelts with pretensioners and load limiters, rear 3-point seatbelts.
Chassis Safety:
Reinforced unibody structure, crumple zones.
💡 Technology Features
Infotainment
Audio System Standard:
Factory AM/FM/CD player with 6 speakers. Optional Rockford Fosgate premium audio system available on some trims.
Display Screen:
Basic multi-information display in instrument cluster. Some models may have an optional small LCD screen for climate or audio control.
Driver Assistance
Cruise Control:
Standard on most models.
Traction Control:
Integrated into the AYC/ACD system and ABS. Can be manually deactivated.
Connectivity
Auxiliary Input:
Optional 3.5mm auxiliary audio input jack available on some head units.
🔧 Maintenance
Service Intervals
Oil Change Interval Km Miles:
7,500 km (4,500 miles) or 6 months, whichever comes first (severe use may require more frequent changes).
Engine Air Filter Replacement Km Miles:
30,000 km (18,000 miles) or annually.
Spark Plug Replacement Km Miles:
60,000 km (36,000 miles) - Iridium tipped plugs.
Timing Belt Replacement Km Miles:
105,000 km (63,000 miles) or 7 years, whichever comes first. (Crucial for 4G63 engine).
Fluid Specifications
Engine Oil Type Viscosity:
API SN/SP or ILSAC GF-5/GF-6, SAE 0W-40 or 5W-40 (check manual for specific MIVEC recommendations).
Engine Oil Capacity Liters:
4.0 L (without filter change)
Coolant Type Specification:
Mitsubishi DiaQueen Super Long Life Coolant (or equivalent G12/G12+/G12++ OAT coolant).
Brake Fluid Type:
DOT 4
Known Issues
Engine Oil Consumption:
Some high-mileage or heavily modified 4G63 engines can consume oil. Regular checks are essential.
Timing Belt Tensioner:
Tensioner can fail, leading to catastrophic engine damage if the timing belt breaks. Replacement at recommended intervals is critical.
Clutch Wear:
Due to performance-oriented nature and AWD system, clutch wear can be accelerated with aggressive driving. Dual-mass flywheel is expensive to replace.
Ayc/Acd Pump Failure:
The hydraulic pump for the AYC/ACD system can fail over time, leading to loss of AWD/differential control. Requires specialized diagnosis.
📚 Vehicle History
Brand Heritage
Mitsubishi Motorsport History:
Deep roots in rally racing, particularly the World Rally Championship (WRC), where the Lancer Evolution gained its legendary status.
Model Evolution
Evolution Series Origin:
The Lancer Evolution series began in 1992 as a homologation special for Group A rallying.
Evolution Ix Introduction:
Introduced in March 2005, featuring the MIVEC (Mitsubishi Innovative Valve timing Electronic Control) system on the 4G63 engine for improved power delivery and efficiency.
Key Evolution Ix Updates:
MIVEC engine, larger turbocharger (IX MR), revised ACD and AYC systems, new front bumper design, optional vortex generator for rear spoiler.
Production
Manufacturing Plant:
Mizushima Plant, Kurashiki, Okayama, Japan
Production Volume Global:
Estimated ~30,000-40,000 units globally for Evo IX.
🏆 Awards & Recognition
Recognitions
Performance Awards:
Consistently praised by automotive journalists and enthusiasts for its handling, braking, and performance capabilities, often featured in 'best performance car' lists of its era.
Rally Heritage Awards:
Recognized as one of the most iconic and successful rally cars for the road, directly translating motorsport prowess to a production vehicle.
Ratings
Owner Satisfaction:
High owner satisfaction among dedicated enthusiasts, but maintenance costs and specific mechanical knowledge required can be a factor for general consumers.