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Mitsubishi Lancer Evolution 9 2005-2007 Service Repair Manual

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๐Ÿท๏ธ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution IX Model Code: CT9A Generation Generation Name: Evo IX Codes Chassis Code: CT9A ๐Ÿ‘‹ Introduction Market Position Segment: Performance Sedan / Rally Homologation Special Competitive Analysis Competitors: Subaru Impreza WRX STI, Mitsubishi Lancer Evolution (previous generations), Ford Focus RS, Volkswagen Golf R Key Features Vehicle Focus: High-performance all-wheel-drive, turbocharged engine, rally-bred technology. Manual Value Proposition Cost Saving: Provides DIY repair capabilities, reducing labor costs. Knowledge Gain: Enhances owner's understanding of vehicle operation and maintenance. ๐Ÿ“‹ Manual Details Coverage Areas Applicable Years: 2005, 2006, 2007 Covered Models: Mitsubishi Lancer Evolution IX (all trims) Page Count Estimated Page Count: High (Specific number not provided, but described as 'complete' with hundreds of photos and illustrations) Manual Type Type: Service and Repair Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download ๐Ÿ“– Manual Coverage Systems Covered Engine: Full Engine Overhaul, Tuning, Diagnostics, Lubrication, Cooling, Fuel Delivery, Emission Control Fuel System: Fuel Pump, Injectors, Fuel Lines, Evaporative Emission Control (EVAP), Fuel Tank Cooling System: Radiator, Water Pump, Thermostat, Hoses, Coolant Specifications Electrical System: Wiring Diagrams, Starter, Alternator, Battery, Ignition System, Lighting, Accessories, ECU Diagnostics Chassis: Suspension (Front/Rear), Steering System, Brakes (ABS, EBD), Drivetrain (AWD System, Differentials), Wheel Alignment Emission Control: Emission Control Systems, OBD-II Diagnostics, Catalytic Converter, PCV System Procedures Included Maintenance: Periodic Maintenance Schedule, Fluid Changes (Oil, Coolant, Brake Fluid, Transmission Fluid), Filter Replacements, Spark Plugs Repair: Engine Rebuild, Turbocharger Service, Transmission Overhaul, Brake System Repair, Suspension Component Replacement, Electrical Component Troubleshooting Troubleshooting: Diagnostic Flowcharts, Symptom-Based Troubleshooting Guides, Fault Code Interpretation Technical Depth Depth: Comprehensive: From basic DIY maintenance to advanced engine and drivetrain rebuilds. Illustrations: Hundreds of photos and illustrations guiding procedures. ๐Ÿ“Š Manual Specifications File Format Readability: Searchable text within PDF Print Quality Printability: Fully Printable (individual pages or entire manual) Binding Type Digital Binding: N/A (Digital Format) Paper Type Digital Paper Type: N/A (Digital Format) Software Requirements Reader: Adobe PDF Reader Extraction: WinZip or equivalent Compatibility Operating Systems: All Versions of Windows & Mac โš™๏ธ Engine Specifications Primary Engine Engine Code: 4G63 (MIVEC variant) Configuration: 2.0L Inline 4-Cylinder, DOHC, 16-Valve, Turbocharged with MIVEC Performance Horsepower Est: 280-291 PS (varies by market and specific tune; often quoted higher in enthusiast circles due to 'gentleman's agreement') Torque Est: 392-407 Nm (approx.) Fuel System Injection Type: Multi-point Fuel Injection (MPI) Fuel Type: Premium Unleaded Gasoline (91+ octane recommended) Cooling System Coolant Type: Ethylene Glycol based coolant (Mitsubishi Super Long Life Coolant or equivalent) Lubrication Oil Type: Synthetic SAE 5W-30 or 10W-40 (refer to manual for specific grades and OEM recommendations) Turbocharger Type: Mitsubishi TD05HR-16G7 (or similar variant) ๐Ÿ”ง Transmission Standard Type: 6-Speed Manual Transmission (Getrag) Optional Type: None (Manual transmission standard for Evo IX) Features Drivetrain: All-Wheel Drive (AWD) with Active Center Differential (ACD) and Super Active Yaw Control (S-AYC) Fluid Specification Manual Transmission Fluid: GL-4 or GL-4+ rated gear oil (e.g., Mitsubishi Genuine Gear Oil or equivalent) Differentials Fluid: GL-5 rated gear oil for front and rear differentials ๐Ÿ“ Dimensions Exterior Length: Approx. 4,490 mm (176.8 in) Width: Approx. 1,770 mm (69.7 in) Height: Approx. 1,415 mm (55.7 in) Weights Curb Weight: Approx. 1,450-1,500 kg (3,197-3,307 lbs) depending on trim Wheelbase Wheelbase: Approx. 2,630 mm (103.5 in) Wheels Tires Wheel Size: 17x8.0 or 17x8.5 inches (standard) Tire Size: 235/45R17 Bolt Pattern: 5x114.3 mm (5x4.5 inches) ๐Ÿ›ก๏ธ Safety Features Ratings NHTSA Rating Est: Not explicitly rated by NHTSA in many markets due to limited production and sport focus, but generally considered robust for its class. Active Features ABS: Standard Anti-lock Braking System (ABS) Ebd: Standard Electronic Brakeforce Distribution (EBD) Traction Control: Standard Active Stability Control (ASC) / Traction Control System (TCL) Passive Features Airbags: Front airbags (driver and passenger), optional side airbags. Body Structure: Reinforced chassis for rigidity and crash protection. ๐Ÿ’ก Technology Features Infotainment Audio System: Factory Clarion or Mitsubishi AM/FM CD player, often with premium speaker options. Climate Control: Manual or automatic climate control (depending on trim). Driver Assistance Acd System: Active Center Differential for torque vectoring. S Ayc System: Super Active Yaw Control for enhanced cornering stability. Connectivity Oem Features: Limited by modern standards; no integrated Bluetooth or advanced smartphone mirroring from the factory. ๐Ÿ”ง Maintenance Service Intervals Oil Change Interval: Every 5,000 miles or 6 months (whichever comes first), or as per manual for severe use. Spark Plug Replacement: Refer to manual, typically around 60,000 miles for iridium plugs. Timing Belt Replacement: Crucial! Check manual, typically 60,000-70,000 miles or 5-7 years for the 4G63 engine. Includes tensioner and idler pulleys. Fluid Specifications Engine Oil Capacity: Approx. 4.5 Liters (4.8 US Quarts) with filter change. Coolant Capacity: Approx. 7.5 Liters (7.9 US Quarts) Brake Fluid Type: DOT 3 or DOT 4. Known Issues Engine: Piston ring land failure (especially if modified or consistently abused), turbocharger wear, head gasket issues...
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Mitsubishi Lancer Evolution 9 2005-2007 Service Repair Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution IX
Model Code:
CT9A
Generation
Generation Name:
Evo IX
Codes
Chassis Code:
CT9A
๐Ÿ‘‹ Introduction
Market Position
Segment:
Performance Sedan / Rally Homologation Special
Competitive Analysis
Competitors:
Subaru Impreza WRX STI, Mitsubishi Lancer Evolution (previous generations), Ford Focus RS, Volkswagen Golf R
Key Features
Vehicle Focus:
High-performance all-wheel-drive, turbocharged engine, rally-bred technology.
Manual Value Proposition
Cost Saving:
Provides DIY repair capabilities, reducing labor costs.
Knowledge Gain:
Enhances owner's understanding of vehicle operation and maintenance.
๐Ÿ“‹ Manual Details
Coverage Areas
Applicable Years:
2005, 2006, 2007
Covered Models:
Mitsubishi Lancer Evolution IX (all trims)
Page Count
Estimated Page Count:
High (Specific number not provided, but described as 'complete' with hundreds of photos and illustrations)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
๐Ÿ“– Manual Coverage
Systems Covered
Engine:
Full Engine Overhaul, Tuning, Diagnostics, Lubrication, Cooling, Fuel Delivery, Emission Control
Fuel System:
Fuel Pump, Injectors, Fuel Lines, Evaporative Emission Control (EVAP), Fuel Tank
Cooling System:
Radiator, Water Pump, Thermostat, Hoses, Coolant Specifications
Electrical System:
Wiring Diagrams, Starter, Alternator, Battery, Ignition System, Lighting, Accessories, ECU Diagnostics
Chassis:
Suspension (Front/Rear), Steering System, Brakes (ABS, EBD), Drivetrain (AWD System, Differentials), Wheel Alignment
Emission Control:
Emission Control Systems, OBD-II Diagnostics, Catalytic Converter, PCV System
Procedures Included
Maintenance:
Periodic Maintenance Schedule, Fluid Changes (Oil, Coolant, Brake Fluid, Transmission Fluid), Filter Replacements, Spark Plugs
Repair:
Engine Rebuild, Turbocharger Service, Transmission Overhaul, Brake System Repair, Suspension Component Replacement, Electrical Component Troubleshooting
Troubleshooting:
Diagnostic Flowcharts, Symptom-Based Troubleshooting Guides, Fault Code Interpretation
Technical Depth
Depth:
Comprehensive: From basic DIY maintenance to advanced engine and drivetrain rebuilds.
Illustrations:
Hundreds of photos and illustrations guiding procedures.
๐Ÿ“Š Manual Specifications
File Format
Readability:
Searchable text within PDF
Print Quality
Printability:
Fully Printable (individual pages or entire manual)
Binding Type
Digital Binding:
N/A (Digital Format)
Paper Type
Digital Paper Type:
N/A (Digital Format)
Software Requirements
Reader:
Adobe PDF Reader
Extraction:
WinZip or equivalent
Compatibility
Operating Systems:
All Versions of Windows & Mac
โš™๏ธ Engine Specifications
Primary Engine
Engine Code:
4G63 (MIVEC variant)
Configuration:
2.0L Inline 4-Cylinder, DOHC, 16-Valve, Turbocharged with MIVEC
Performance
Horsepower Est:
280-291 PS (varies by market and specific tune; often quoted higher in enthusiast circles due to 'gentleman's agreement')
Torque Est:
392-407 Nm (approx.)
Fuel System
Injection Type:
Multi-point Fuel Injection (MPI)
Fuel Type:
Premium Unleaded Gasoline (91+ octane recommended)
Cooling System
Coolant Type:
Ethylene Glycol based coolant (Mitsubishi Super Long Life Coolant or equivalent)
Lubrication
Oil Type:
Synthetic SAE 5W-30 or 10W-40 (refer to manual for specific grades and OEM recommendations)
Turbocharger
Type:
Mitsubishi TD05HR-16G7 (or similar variant)
๐Ÿ”ง Transmission
Standard
Type:
6-Speed Manual Transmission (Getrag)
Optional
Type:
None (Manual transmission standard for Evo IX)
Features
Drivetrain:
All-Wheel Drive (AWD) with Active Center Differential (ACD) and Super Active Yaw Control (S-AYC)
Fluid Specification
Manual Transmission Fluid:
GL-4 or GL-4+ rated gear oil (e.g., Mitsubishi Genuine Gear Oil or equivalent)
Differentials Fluid:
GL-5 rated gear oil for front and rear differentials
๐Ÿ“ Dimensions
Exterior
Length:
Approx. 4,490 mm (176.8 in)
Width:
Approx. 1,770 mm (69.7 in)
Height:
Approx. 1,415 mm (55.7 in)
Weights
Curb Weight:
Approx. 1,450-1,500 kg (3,197-3,307 lbs) depending on trim
Wheelbase
Wheelbase:
Approx. 2,630 mm (103.5 in)
Wheels Tires
Wheel Size:
17x8.0 or 17x8.5 inches (standard)
Tire Size:
235/45R17
Bolt Pattern:
5x114.3 mm (5x4.5 inches)
๐Ÿ›ก๏ธ Safety Features
Ratings
NHTSA Rating Est:
Not explicitly rated by NHTSA in many markets due to limited production and sport focus, but generally considered robust for its class.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Ebd:
Standard Electronic Brakeforce Distribution (EBD)
Traction Control:
Standard Active Stability Control (ASC) / Traction Control System (TCL)
Passive Features
Airbags:
Front airbags (driver and passenger), optional side airbags.
Body Structure:
Reinforced chassis for rigidity and crash protection.
๐Ÿ’ก Technology Features
Infotainment
Audio System:
Factory Clarion or Mitsubishi AM/FM CD player, often with premium speaker options.
Climate Control:
Manual or automatic climate control (depending on trim).
Driver Assistance
Acd System:
Active Center Differential for torque vectoring.
S Ayc System:
Super Active Yaw Control for enhanced cornering stability.
Connectivity
Oem Features:
Limited by modern standards; no integrated Bluetooth or advanced smartphone mirroring from the factory.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months (whichever comes first), or as per manual for severe use.
Spark Plug Replacement:
Refer to manual, typically around 60,000 miles for iridium plugs.
Timing Belt Replacement:
Crucial! Check manual, typically 60,000-70,000 miles or 5-7 years for the 4G63 engine. Includes tensioner and idler pulleys.
Fluid Specifications
Engine Oil Capacity:
Approx. 4.5 Liters (4.8 US Quarts) with filter change.
Coolant Capacity:
Approx. 7.5 Liters (7.9 US Quarts)
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Engine:
Piston ring land failure (especially if modified or consistently abused), turbocharger wear, head gasket issues (less common than previous Evos but possible).
Drivetrain:
ACD pump failure, clutch wear (performance-oriented use), differential wear under extreme load.
Body Chassis:
Rust in common areas (wheel arches, sills), especially in regions with salt usage.
๐Ÿ“š Vehicle History
Brand Heritage
Rally Roots:
Direct lineage from Mitsubishi's WRC (World Rally Championship) success, especially with the Lancer platform.
Model Evolution
Evo Lineage:
Evolution IX is the final iteration of the CT9A platform, building upon the Evo VII and VIII with significant mechanical and aesthetic upgrades.
Mivec Integration:
Introduction of MIVEC (Mitsubishi Innovative Valve timing Electronic Control) to the 4G63 engine for improved power delivery and efficiency.
Production
Production Years Evo Ix:
2005-2007
Key Variants:
GSR, RS (lighter, more track-focused)
๐Ÿ† Awards & Recognition
Recognitions
Performance Car Awards:
Consistently ranked highly by automotive journalists for its performance, handling, and value as a homologation special. Frequently featured in 'best performance car' lists.
Ratings
Handling Reputation:
Exceptional; renowned for its grip, agility, and driver feedback.
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