Mitsubushi LANCER EVOLUTION 9 2005 2006 2007 CHASSIS Engine And Wiring Service Repair Workshop Manual SUPPLEMENT
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๐ท๏ธ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution IX Generation: Evo IX (CT9A) Model Years: 2005, 2006, 2007 Codes Chassis Code: CT9A ๐ Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, owners seeking self-sufficiency in maintenance and repair Competitive Analysis Value Proposition: Provides detailed factory-level technical information for significant cost savings compared to dealership labor Key Features Format Advantage: PDF format allows for flexible viewing, printing, and digital storage across multiple devices Coverage Scope: Supplement focusing on critical mechanical and electrical systems, essential for a high-performance vehicle like the Evo IX ๐ Manual Details Coverage Areas Primary Focus: Chassis, Engine, Wiring Diagrams Secondary Focus: General Servicing, Specific Components Page Count Estimated Pages: Indeterminate (PDF format implies variable page rendering and printout size, but likely extensive for a workshop manual supplement) Manual Type Type: Workshop Manual Supplement Language Language: English Format File Format: PDF (Adobe Acrobat) ๐ Manual Coverage Systems Covered Powertrain: Engine (including Turbocharger, Pistons, Connecting Rods, Crankshaft, Cylinder Block), Fuel System, Engine Cooling, Intake and Exhaust, Timing Belt, Oil Pump/Sump, Rocker Arm/Camshaft Chassis: Front Suspension, Rear Axle, Wheels and Tires Electrical: Ignition System, Alternator, Chassis Electrical, Wiring Diagrams Body: Body, Exterior, Interior, SRS Airbag Procedures Included Maintenance: Scheduled Maintenance, Fluid Checks and Changes, Component Inspection Repair: Component Removal and Installation, Overhaul Procedures (Engine internals, Suspension, etc.) Diagnostics: Wiring Diagrams for Troubleshooting, Component Specific Troubleshooting (implied) Specifications: Servicing Specification Values, Tightening Torques, Sealants Technical Depth Depth: Comprehensive (covers specific component details, torques, and system schematics) ๐ Manual Specifications File Format Format: PDF (Adobe Acrobat) Searchability: Likely searchable if text-based PDF, but may vary based on scan quality if image-based Print Quality Printability: Printable (individual pages or full book) Binding Type Binding: Not Applicable (Digital PDF) Paper Type Paper Type: Not Applicable (Digital PDF) Accessibility Device Compatibility: PC, Mac, iPad, Android Tablets, iPhone, Android Phones Delivery Method Download Format: Instant Download via Email Link โ๏ธ Engine Specifications Primary Engine Engine Code: 4G63 Engine Type: 2.0L Inline 4-Cylinder DOHC MIVEC Turbocharged Performance Horsepower: 286 hp @ 6500 rpm (JDM/Euro Spec), 276 hp @ 6500 rpm (US Spec) Torque: 289 lb-ft @ 3500 rpm (JDM/Euro Spec), 286 lb-ft @ 3500 rpm (US Spec) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Multi-point Injection Turbocharger: Mitsubishi TD05HRA-15G6-10.5T (MGU90286) or MHI TD05HRA-15G6-20.5T depending on market/spec Engine Internals Pistons: Forged Aluminum Connecting Rods: Forged Steel Crankshaft: Forged Steel ๐ง Transmission Standard Type: 6-speed Manual (Getrag Type) Optional Type: None (6-speed manual was standard on Evo IX) Features Drivetrain: All-Wheel Drive (AWD) with Active Yaw Control (AYC) and Super Active Yaw Control (S-AYC) on some variants Fluid Specifications Manual Transmission Fluid: Refer to manual for specific API GL-4 or GL-5 specification and viscosity (e.g., 75W-90) ๐ Dimensions Exterior Length: 4490 mm (176.8 in) Width: 1770 mm (69.7 in) Height: 1415 mm (55.7 in) Wheelbase: 2625 mm (103.3 in) Weights Curb Weight: Approx. 1450 kg (3197 lbs) - varies by trim ๐ก๏ธ Safety Features Ratings Crash Test Results: Refer to NHTSA or IIHS for specific model year ratings (often not extensively tested for niche performance vehicles of this era) Active Features Braking System: Front: Ventilated Disc Brakes (Brembo 4-piston calipers on many models), Rear: Ventilated Disc Brakes (Brembo 2-piston calipers on many models) Traction Control: Active Stability Control (ASC), Active Yaw Control (AYC)/Super AYC Passive Features Airbags: Frontal Airbags, Side Airbags (optional/market dependent) Body Structure: Reinforced Monocoque Body ๐ก Technology Features Infotainment Audio System: Factory premium audio systems available, often with CD player; aftermarket upgrades common. Driver Assistance Traction Control Systems: Advanced AWD, AYC/S-AYC, ABS, ASC Connectivity Auxiliary Input: May be present on later models or aftermarket head units. ๐ง Maintenance Service Intervals Oil Change Interval: Every 5,000 miles (8,000 km) or 6 months, whichever comes first (severe driving conditions recommended) Timing Belt Replacement: Every 60,000 miles (96,000 km) or 5 years, whichever comes first (critical component, refer to manual for specific procedures) Fluid Specifications Engine Oil Type: Refer to manual for specific viscosity (e.g., 5W-30, 10W-40) and API classification (e.g., API SN or SP) Coolant Type: Long-life coolant, typically a 50/50 mix of ethylene glycol and distilled water. Refer to manual for specific MOPAR or Mitsubishi recommendation. Known Issues Engine Reliability: Generally robust 4G63 engine, but prone to issues with neglected maintenance (e.g., timing belt failure, oil starvation). Turbocharger longevity depends on oil quality and heat management. Ringland failure can occur with aggressive tuning without supporting modifications. Differential Issues: AYC/S-AYC pump failure or sensor issues can arise; fluid changes are crucial for longevity. Clutch Wear: High-performance nature of the vehicle can lead to accelerated clutch wear with aggressive driving. ๐ Vehicle History Brand Heritage Brand Focus: Performance, Rallying, Advanced Drivetrain Technology Model Evolution Evolution Name: The Lancer Evolution IX represented the final iteration of the legendary CT9A platform, building upon decades of rally...
Electronic Fuel Injection (EFI) with Multi-point Injection
Turbocharger:
Mitsubishi TD05HRA-15G6-10.5T (MGU90286) or MHI TD05HRA-15G6-20.5T depending on market/spec
Engine Internals
Pistons:
Forged Aluminum
Connecting Rods:
Forged Steel
Crankshaft:
Forged Steel
๐ง Transmission
Standard
Type:
6-speed Manual (Getrag Type)
Optional
Type:
None (6-speed manual was standard on Evo IX)
Features
Drivetrain:
All-Wheel Drive (AWD) with Active Yaw Control (AYC) and Super Active Yaw Control (S-AYC) on some variants
Fluid Specifications
Manual Transmission Fluid:
Refer to manual for specific API GL-4 or GL-5 specification and viscosity (e.g., 75W-90)
๐ Dimensions
Exterior
Length:
4490 mm (176.8 in)
Width:
1770 mm (69.7 in)
Height:
1415 mm (55.7 in)
Wheelbase:
2625 mm (103.3 in)
Weights
Curb Weight:
Approx. 1450 kg (3197 lbs) - varies by trim
๐ก๏ธ Safety Features
Ratings
Crash Test Results:
Refer to NHTSA or IIHS for specific model year ratings (often not extensively tested for niche performance vehicles of this era)
Active Features
Braking System:
Front: Ventilated Disc Brakes (Brembo 4-piston calipers on many models), Rear: Ventilated Disc Brakes (Brembo 2-piston calipers on many models)
Traction Control:
Active Stability Control (ASC), Active Yaw Control (AYC)/Super AYC
Passive Features
Airbags:
Frontal Airbags, Side Airbags (optional/market dependent)
Body Structure:
Reinforced Monocoque Body
๐ก Technology Features
Infotainment
Audio System:
Factory premium audio systems available, often with CD player; aftermarket upgrades common.
Driver Assistance
Traction Control Systems:
Advanced AWD, AYC/S-AYC, ABS, ASC
Connectivity
Auxiliary Input:
May be present on later models or aftermarket head units.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first (severe driving conditions recommended)
Timing Belt Replacement:
Every 60,000 miles (96,000 km) or 5 years, whichever comes first (critical component, refer to manual for specific procedures)
Fluid Specifications
Engine Oil Type:
Refer to manual for specific viscosity (e.g., 5W-30, 10W-40) and API classification (e.g., API SN or SP)
Coolant Type:
Long-life coolant, typically a 50/50 mix of ethylene glycol and distilled water. Refer to manual for specific MOPAR or Mitsubishi recommendation.
Known Issues
Engine Reliability:
Generally robust 4G63 engine, but prone to issues with neglected maintenance (e.g., timing belt failure, oil starvation). Turbocharger longevity depends on oil quality and heat management. Ringland failure can occur with aggressive tuning without supporting modifications.
Differential Issues:
AYC/S-AYC pump failure or sensor issues can arise; fluid changes are crucial for longevity.
Clutch Wear:
High-performance nature of the vehicle can lead to accelerated clutch wear with aggressive driving.
The Lancer Evolution IX represented the final iteration of the legendary CT9A platform, building upon decades of rally heritage and technological advancements.
Key Updates For Ix:
Introduction of MIVEC (Mitsubishi Innovative Valve timing Electronic Control) system on intake camshaft for improved power delivery across the rev range; revised turbocharger and ECU tuning; updated ACD (Active Center Differential) and AYC systems on some models.
Production
Production Period:
2005-2007 (for Evo IX model)
Manufacturing Location:
Japan
๐ Awards & Recognition
Recognitions
Performance Legacy:
The Mitsubishi Lancer Evolution series is widely recognized as one of the most iconic and capable performance sedans of its era, with a strong motorsport pedigree.
Rally Championships:
The Evolution platform has secured numerous World Rally Championship (WRC) titles, cementing its reputation for engineering excellence.