Mitsubishi Lancer Evolution Evo 10 Evo X Complete Workshop Service Repair Manual 2008 2009 2010
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution (Evo X / Evo 10) Model Generation: 10th Generation (CZ4A chassis) Applicable Years: 2008, 2009, 2010 Codes Chassis Code: CZ4A 👋 Introduction Market Position Segment: High-performance compact sedan, rally homologation special. Competitive Analysis Competitors: Subaru WRX STI, Mitsubishi Lancer Evolution VII/VIII/IX (predecessors), Nissan GT-R (aspirational), Ford Focus RS, Volkswagen Golf R. Key Features Performance Focus: All-Wheel Drive (S-AWC), turbocharged engine, advanced chassis dynamics, high-performance braking systems. Target Audience: Enthusiasts, tuners, rally sport participants, drivers seeking an engaging and capable all-weather performance car. Value Proposition Manual Value: Provides essential technical knowledge for owners and independent workshops to maintain, diagnose, and repair the Evo X effectively, saving on dealership service costs. 📋 Manual Details Coverage Areas Primary Focus: Complete Workshop Service and Repair Region Of Origin: Global (based on common specifications for the model) Page Count Estimated Pages: 1500+ Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, Engine control system (ECU), Fuel system, Ignition system, Exhaust system, Turbocharger system, Intercooler system Transmission: Manual Transmission (GSR/RS variants), Twin-Clutch Sportronic (TC-SST) Automatic Transmission (GSR premium variants), Drivetrain components (driveshafts, differentials, AWD system) Chassis: Suspension system (front and rear), Steering system, Brake system (ABS, EBD, Brembo systems), Wheels and tires, Frame and body structure Electrical: Electrical system overview, Wiring diagrams, Lighting system, Instrumentation, Audio system, HVAC system, Power windows, Central locking, SRS (Airbag) system, Immobilizer system, ETACS (Electronic Time and Control Accessory System) Body: Exterior body panels, Interior trim, Doors, Hood, Trunk lid, Glass, Seals, Chassis diagnostics, Body repair procedures Procedures Included Maintenance: Scheduled maintenance, Oil changes, Filter replacements, Spark plug replacement, Fluid checks and changes, Belt inspection and replacement Repair: Engine overhaul, Transmission overhaul and replacement, Brake system repair, Suspension component replacement, Electrical component diagnosis and repair, Body panel replacement and repair Diagnostics: On-board diagnostics (OBD-II), Fault code interpretation, Symptom-based troubleshooting guides, Component testing procedures, Wiring diagram analysis Specifications: Torque specifications for all fasteners, Fluid capacities and types, Engine specifications, Performance data, Dimensions and weights Technical Depth Depth: Comprehensive from basic maintenance to advanced engine and transmission rebuilds, including detailed diagnostic procedures and wiring schematics. 📊 Manual Specifications File Format File Type: PDF Searchable: Yes (typically) Printable: Yes (typically) Print Quality Quality: High-resolution scans of original factory documentation, ensuring clarity of text and diagrams. Binding Type Type: N/A (Digital Download) Paper Type Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: 4B11T Engine Type: 2.0L Inline-4, DOHC, 16-valve, turbocharged, intercooled Engine Block Material: Aluminum Bore X Stroke: 86.0 mm x 86.0 mm Compression Ratio: 9.0:1 Performance Horsepower Hp: 291 hp @ 6,500 RPM (US Spec) Torque Lb-Ft: 300 lb-ft @ 3,500 RPM (US Spec) Fuel System Fuel Delivery: Electronic Fuel Injection (MPI - Multi-Point Injection), sequential Fuel Type: Unleaded Gasoline (Premium Octane Recommended/Required) Engine Management ECU Type: Engine Control Unit (ECU), often programmable for tuning. 🔧 Transmission Standard Type: 5-Speed Manual (RS, MR - early models) Optional Type: 6-Speed Twin-Clutch Sportronic (TC-SST) Automatic (GSR, MR - later models) Features AWD System: Super All-Wheel Control (S-AWC) with Active Yaw Control (AYC), Active Center Differential (ACD), and Sport ABS. Fluid Specifications Manual Transmission Fluid: Refer to manual for specific GL-4/GL-5 ratings and viscosity (e.g., SAE 75W-90). Tc Sst Fluid: Proprietary Mitsubishi fluid or equivalent, refer to manual for part number and specification. 📐 Dimensions Exterior Length: Approx. 4,510 mm (177.6 in) Width: Approx. 1,810 mm (71.3 in) Height: Approx. 1,480 mm (58.3 in) Wheelbase: Approx. 2,635 mm (103.7 in) Weights Curb Weight Kg: Approx. 1,500 - 1,600 kg (depending on trim and transmission) 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star (for applicable models/years) IIHS Top Safety Pick: Yes (for applicable models/years) Active Features Braking: Brembo® ventilated front and rear disc brakes, ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution), Brake Assist. Stability Control: Active Stability Control (ASC) with Traction Control System (TCL), integrated with S-AWC. Passive Features Airbags: Front airbags, Side curtain airbags, Front-seat side-impact airbags, Driver's knee airbag. Structure: RISE (Reinforced Impact Safety Evolution) body construction. 💡 Technology Features Infotainment Audio System: Available Rockford-Fosgate premium audio system, Bluetooth connectivity, CD/MP3 player, auxiliary input. Navigation: Optional hard-drive based navigation system. Driver Assistance Cruise Control: Standard cruise control. Keyless Entry: Keyless Operation System (KOS) with push-button start available on higher trims. Connectivity OBD Ii Port: Standard OBD-II diagnostic port for emissions and vehicle diagnostics. 🔧 Maintenance Service Intervals Oil Change: Every 3,750 miles (6,000 km) or 3 months, or per severe driving conditions (refer to manual for specific guidance). Spark Plugs: Typically every 30,000 - 60,000 miles (50,000 - 100,000 km) depending on plug type (refer to manual). Timing Belt Or Chain: Timing Chain (4B11T engine), designed for the life of the engine but requires inspection. Fluid Specifications Engine...
Enthusiasts, tuners, rally sport participants, drivers seeking an engaging and capable all-weather performance car.
Value Proposition
Manual Value:
Provides essential technical knowledge for owners and independent workshops to maintain, diagnose, and repair the Evo X effectively, saving on dealership service costs.
📋 Manual Details
Coverage Areas
Primary Focus:
Complete Workshop Service and Repair
Region Of Origin:
Global (based on common specifications for the model)
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, Engine control system (ECU), Fuel system, Ignition system, Exhaust system, Turbocharger system, Intercooler system
Suspension system (front and rear), Steering system, Brake system (ABS, EBD, Brembo systems), Wheels and tires, Frame and body structure
Electrical:
Electrical system overview, Wiring diagrams, Lighting system, Instrumentation, Audio system, HVAC system, Power windows, Central locking, SRS (Airbag) system, Immobilizer system, ETACS (Electronic Time and Control Accessory System)
Body:
Exterior body panels, Interior trim, Doors, Hood, Trunk lid, Glass, Seals, Chassis diagnostics, Body repair procedures
Procedures Included
Maintenance:
Scheduled maintenance, Oil changes, Filter replacements, Spark plug replacement, Fluid checks and changes, Belt inspection and replacement
Repair:
Engine overhaul, Transmission overhaul and replacement, Brake system repair, Suspension component replacement, Electrical component diagnosis and repair, Body panel replacement and repair
Engine Control Unit (ECU), often programmable for tuning.
🔧 Transmission
Standard
Type:
5-Speed Manual (RS, MR - early models)
Optional
Type:
6-Speed Twin-Clutch Sportronic (TC-SST) Automatic (GSR, MR - later models)
Features
AWD System:
Super All-Wheel Control (S-AWC) with Active Yaw Control (AYC), Active Center Differential (ACD), and Sport ABS.
Fluid Specifications
Manual Transmission Fluid:
Refer to manual for specific GL-4/GL-5 ratings and viscosity (e.g., SAE 75W-90).
Tc Sst Fluid:
Proprietary Mitsubishi fluid or equivalent, refer to manual for part number and specification.
📐 Dimensions
Exterior
Length:
Approx. 4,510 mm (177.6 in)
Width:
Approx. 1,810 mm (71.3 in)
Height:
Approx. 1,480 mm (58.3 in)
Wheelbase:
Approx. 2,635 mm (103.7 in)
Weights
Curb Weight Kg:
Approx. 1,500 - 1,600 kg (depending on trim and transmission)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (for applicable models/years)
IIHS Top Safety Pick:
Yes (for applicable models/years)
Active Features
Braking:
Brembo® ventilated front and rear disc brakes, ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution), Brake Assist.
Stability Control:
Active Stability Control (ASC) with Traction Control System (TCL), integrated with S-AWC.
Passive Features
Airbags:
Front airbags, Side curtain airbags, Front-seat side-impact airbags, Driver's knee airbag.
Structure:
RISE (Reinforced Impact Safety Evolution) body construction.
💡 Technology Features
Infotainment
Audio System:
Available Rockford-Fosgate premium audio system, Bluetooth connectivity, CD/MP3 player, auxiliary input.
Navigation:
Optional hard-drive based navigation system.
Driver Assistance
Cruise Control:
Standard cruise control.
Keyless Entry:
Keyless Operation System (KOS) with push-button start available on higher trims.
Connectivity
OBD Ii Port:
Standard OBD-II diagnostic port for emissions and vehicle diagnostics.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,750 miles (6,000 km) or 3 months, or per severe driving conditions (refer to manual for specific guidance).
Spark Plugs:
Typically every 30,000 - 60,000 miles (50,000 - 100,000 km) depending on plug type (refer to manual).
Timing Belt Or Chain:
Timing Chain (4B11T engine), designed for the life of the engine but requires inspection.
Fluid Specifications
Engine Oil:
SAE 5W-30, API SN/ILSAC GF-5 or higher (refer to manual for precise specification and capacity, approx. 5.1 US quarts / 4.8 liters with filter).
Coolant:
Mitsubishi DiaQueen Super Long Life Coolant (or equivalent blue OAT coolant) (approx. 8.1 US quarts / 7.7 liters).
Brake Fluid:
DOT 3 or DOT 4 (refer to manual for specific recommendation).
Known Issues
Engine Reliability:
Generally robust, but prone to oil consumption if not properly maintained. Turbocharger and intercooler require attention. Early models had some reports of piston issues under extreme use/tuning.
Tc Sst Transmission:
Can be sensitive to fluid changes and aggressive driving. Clutch packs may require replacement at higher mileage. Requires specific diagnostic tools for advanced issues.
S-Awc System:
Sensors and actuators for AYC and ACD require proper calibration and can be sources of faults if damaged or improperly maintained.
📚 Vehicle History
Brand Heritage
Rally Icon:
The Lancer Evolution lineage is deeply rooted in World Rally Championship (WRC) success, known for its engineering prowess and motorsport pedigree.
Model Evolution
Evox Introduction:
The Evo X marked a significant redesign with a new platform, engine, and advanced electronic systems compared to its predecessors.
Production
Manufacturing Location:
Japan (Mizushima Plant, Kurashiki, Okayama).
🏆 Awards & Recognition
Recognitions
Performance Awards:
Consistently praised by automotive publications for its handling, performance, and motorsport-derived technology.
Ratings
Enthusiast Ratings:
Highly rated by performance car enthusiasts for its raw driving experience and tuning potential.