Mitsubishi Lancer Evolution Evo 8 Complete Workshop Service Repair Manual 2003 2004
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๐ท๏ธ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution VIII (Evo 8) Platform: CT9A Codes Chassis Code: CT9A Engine Code Primary: 4G63 ๐ Introduction Market Position Positioning: High-performance rally-bred sedan, renowned for its sophisticated all-wheel-drive system, turbocharged engine, and exceptional handling dynamics. Competitive Analysis Competitors: Subaru WRX STI, Ford Focus RS, Audi S3, BMW M3 (E46) Key Features Performance Features: Symmetrical All-Wheel Drive, Active Center Differential (ACD), Active Yaw Control (AYC), turbocharged intercooled engine, advanced aerodynamics. Manual Value Proposition: Provides essential, in-depth technical knowledge for owners and technicians to maintain, diagnose, and repair the Mitsubishi Lancer Evolution VIII effectively and efficiently. ๐ Manual Details Coverage Areas Market Focus: Global (specifically covering models relevant to 2003-2004 production years) Page Count Estimated Pages: Over 1500 Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Digital Download (PDF) ๐ Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, pistons, crankshaft, connecting rods, valvetrain, timing system, lubrication, cooling system Engine Electrical: Ignition system, fuel injection system (ECU, sensors, actuators), starting system, charging system, engine control modules (ECM) Transmission: Manual transmission (Gearing, clutch, synchronizers, shift mechanisms, transfer case), ACD (Active Center Differential), AYC (Active Yaw Control) system Drivetrain: Front differential, rear differential, driveshafts, CV joints Suspension: Front suspension (MacPherson struts, control arms, anti-roll bar), rear suspension (Multi-link, coil springs, dampers, anti-roll bar) Brakes: Brake system components (master cylinder, brake lines, calipers, rotors, pads), ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution) Steering: Power steering system (pump, rack, linkages), steering column, wheel alignment specifications Electrical Body: Lighting system, wipers, horn, power windows, power mirrors, central locking, interior controls Electrical Chassis: Wiring diagrams for all systems, fuse box locations and functions, relays, diagnostic connectors Bodywork Chassis: Chassis construction, body panels, doors, hood, trunk, interior trim, noise insulation HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, components, diagnosis Procedures Included Maintenance: Oil changes, filter replacements, spark plug replacement, fluid checks and changes, tire rotation, brake pad/rotor inspection and replacement Troubleshooting: Diagnostic charts, common problems and solutions, error code explanations Repair: Complete disassembly and reassembly procedures for all major components and systems Diagnostics: OBD-II diagnostic procedures, sensor testing, actuator testing, wiring harness testing Calibration Adjustment: Wheel alignment, idle speed adjustment, clutch adjustment (if applicable), ACD/AYC system calibration Technical Depth Depth: Comprehensive (from basic maintenance to complete engine rebuilds and complex electrical diagnostics) ๐ Manual Specifications File Format File Type: PDF Print Quality Quality: High-resolution, searchable text and clear diagrams Binding Type Binding: N/A (Digital) Paper Type Paper: N/A (Digital) โ๏ธ Engine Specifications Primary Engine Engine Type: Inline-4, DOHC, 16-valve, turbocharged and intercooled Engine Code: 4G63 Displacement: 1997 cc (2.0 Liters) Bore X Stroke: 85.0 mm x 88.0 mm Compression Ratio: 8.8:1 Performance Horsepower Hp: 271 hp @ 6500 rpm (JDM/USDM specifications may vary slightly) Torque Lb Ft: 273 lb-ft @ 3500 rpm (JDM/USDM specifications may vary slightly) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Sequential Multi-Port Injection Fuel Type: Unleaded gasoline, premium octane (91+ RON/91+ AKI recommended) Turbocharger: Mitsubishi TD05H-16G turbocharger with intercooler ๐ง Transmission Standard Transmission Type: 6-speed manual transmission Optional Transmission Type: None (Only manual transmission offered for Evo VIII) Features Drivetrain System: All-Wheel Drive (AWD) with Active Center Differential (ACD) and front helical LSD, rear mechanical LSD Acd Modes: Tarmac, Gravel, Snow Ayc System: Active Yaw Control (AYC) on rear differential for enhanced cornering stability Clutch: Hydraulically operated, single dry plate clutch ๐ Dimensions Exterior Length: Approx. 4490 mm (176.8 in) Width: Approx. 1770 mm (69.7 in) Height: Approx. 1415 mm (55.7 in) Wheelbase: Approx. 2600 mm (102.4 in) Ground Clearance: Approx. 140 mm (5.5 in) Weights Curb Weight: Approx. 1450-1500 kg (3197-3307 lbs) depending on trim and options Cargo Trunk Volume Cu Ft: Approx. 11.0 cu ft (subject to regional variations) ๐ก๏ธ Safety Features Ratings NHTSA Rating: Not specifically rated by NHTSA as a whole, but individual crash test data exists from various agencies. Active Features Driver Assistance: ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), ACD (Active Center Differential), AYC (Active Yaw Control) Passive Features Airbags: Driver and front passenger airbags, optional side airbags (depending on market) Seatbelts: 3-point front and rear seatbelts with pre-tensioners and force limiters Body Structure: Reinforced chassis and safety cage construction ๐ก Technology Features Infotainment Audio System: Factory-installed AM/FM/CD player with optional premium sound system (e.g., Rockford Fosgate). Instrument Cluster: Performance-oriented gauges including boost gauge, oil pressure, and oil temperature (depending on trim). Driver Assistance AWD Management: Sophisticated electronic control of the AWD system (ACD and AYC) to optimize traction and handling in various conditions. Connectivity Diagnostics: OBD-II compliant diagnostic port for engine and system data retrieval. ๐ง Maintenance Service Intervals Oil Change: Every 3,750 miles (6,000 km) or 6 months, whichever comes first (severe driving conditions may require more frequent changes). Air Filter Replacement: Every 15,000 miles (24,000 km)...
High-performance rally-bred sedan, renowned for its sophisticated all-wheel-drive system, turbocharged engine, and exceptional handling dynamics.
Competitive Analysis
Competitors:
Subaru WRX STI, Ford Focus RS, Audi S3, BMW M3 (E46)
Key Features
Performance Features:
Symmetrical All-Wheel Drive, Active Center Differential (ACD), Active Yaw Control (AYC), turbocharged intercooled engine, advanced aerodynamics.
Manual Value Proposition:
Provides essential, in-depth technical knowledge for owners and technicians to maintain, diagnose, and repair the Mitsubishi Lancer Evolution VIII effectively and efficiently.
๐ Manual Details
Coverage Areas
Market Focus:
Global (specifically covering models relevant to 2003-2004 production years)
Strut mounts, ball joints, and bushings can wear over time due to the car's performance nature.
Electrical:
Intermittent issues with power windows, door lock actuators, and sometimes fuel pump relay failures.
๐ Vehicle History
Brand Heritage
Rally Legacy:
Mitsubishi's deep roots in the World Rally Championship (WRC) heavily influenced the development and engineering of the Lancer Evolution series.
Model Evolution
Evo Viii Introduction:
Introduced in 2003, the Evo VIII marked significant advancements over its predecessor, including a stronger engine, a new 6-speed transmission, and refined AWD electronics.
Production
Production Years Evo Viii:
2003-2005
Manufacturing Location:
Mizushima Plant, Kurashiki, Okayama, Japan
๐ Awards & Recognition
Recognitions
Performance Accolades:
Consistently recognized by automotive publications for its exceptional handling, performance, and value in the affordable sports car segment.