Mitsubishi Lancer Evolution IV/Evolution V Service Repair Manual
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๐ท๏ธ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution IV / Evolution V Production Years Covered: 1996-1999 (estimated, based on model generations) Platform: Mitsubishi CN/CP platform ๐ Introduction Market Position Target Audience: Owners, DIY mechanics, professional technicians servicing Mitsubishi Lancer Evolution IV and V Competitive Analysis Value Proposition: Provides factory-level repair information for a fraction of the cost of dealership service, enabling cost savings and self-sufficiency for owners of performance vehicles. Key Features Key Feature 1: Comprehensive coverage of two distinct yet related performance models. Key Feature 2: High-quality PDF format with zoomable illustrations and printable pages. Key Feature 3: Instant download eliminates shipping costs and wait times. Key Feature 4: Designed for ease of use across skill levels. ๐ Manual Details Coverage Areas Overall Coverage: Complete repair and service for all models and engines Page Count Estimated Pages: Over 1000 pages Manual Type Type: Service Repair Manual / Workshop Manual Language Language: English Format Format: PDF Delivery Method Delivery: Instant Download ๐ Manual Coverage Systems Covered Engine: Engine overhaul and rebuilding, engine performance, firing orders, serpentine belt routings Brakes: Brake systems, brake servicing procedures Electrical And Electronics: Wiring diagrams, computer diagnostic trouble tree charts, computer diagnostic codes Suspension And Steering: Front end and alignment procedures and specifications, suspension systems Drivetrain: Transmission removal and installation, transmission in-car servicing, U-joint and CV-joint service procedures Climate Control: Air conditioning service and capacities Body And Chassis: Sunroof service Procedures Included Maintenance: Factory maintenance schedules and charts Troubleshooting: Trouble codes, troubleshooting and diagnostics Timing Belt: Timing belt replacement, timing belt service procedures General Repair: Repair procedures Technical Depth Depth: Comprehensive, covering everything from basic maintenance to full engine rebuilding Documentation Elements Visuals: Hundreds of illustrations, detailed parts views, diagrams Specifications: Detailed specifications on every model covered, complete torque specifications Vacuum Systems: Vacuum diagrams ๐ Manual Specifications File Format Format: PDF Compatibility: All Versions of Windows & Mac Reader Requirement: Adobe PDF Reader Print Quality Printability: All pages are printable Searchability Text Search: Likely searchable text within PDF (common for professional manuals) Binding Type Binding: Not applicable (Digital Download) Paper Type Paper: Not applicable (Digital Download) โ๏ธ Engine Specifications Primary Engine Evov Engine Code: 4G63T (likely, with variations) Engine Type: DOHC Inline-4, turbocharged, intercooled Displacement: 2.0 Liters (1997cc) Bore X Stroke: 85.0 mm x 88.0 mm Performance Evov Horsepower Evov: 280 PS (approx. 276 hp) @ 6500 rpm (JDM/European spec) Torque Evov: 350 Nm (approx. 258 lb-ft) @ 3000 rpm (JDM/European spec) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI), Electronic Fuel Injection (EFI) Cooling System Cooling Type: Liquid-cooled Performance Engine Variations Engine Codes Mentioned: Manual states 'ALL engines are included', implying coverage of any variations of the 4G63T for these generations. ๐ง Transmission Standard Transmission Evov Type: 5-speed Manual Optional Transmission Evov Type: None offered as standard; performance variants focused on manual. Features Evov Drive System: All-Wheel Drive (AWD) with Active Yaw Control (AYC) for Evo IV, updated AYC and ACD (Active Center Differential) for Evo V. Fluid Specifications Manual Transmission Fluid: Manual specifies required fluid types and capacities for gearbox and transfer case. ๐ Dimensions Exterior Evov Length: Evo IV: 4350 mm, Evo V: 4350 mm Width: Evo IV: 1770 mm, Evo V: 1770 mm Height: Evo IV: 1405 mm, Evo V: 1415 mm Wheelbase Evov Wheelbase: 2600 mm Weights Evov Curb Weight: Evo IV: approx. 1360 kg, Evo V: approx. 1400 kg Tire Size Evov Tire Size: Evo IV: 205/50 R16, Evo V: 225/45 R17 (typical) Wheel Bolt Pattern Evov Bolt Pattern: 5x114.3 mm ๐ก๏ธ Safety Features Ratings Evov Crash Test Results: Specific ratings not readily available for this era/market; manual covers safety system maintenance. Active Features Evov Active Safety: All-Wheel Drive, Active Yaw Control (AYC), Active Center Differential (ACD - Evo V), Anti-lock Braking System (ABS - standard). Passive Features Evov Passive Safety: Front airbags, reinforced chassis for rally homologation. ๐ก Technology Features Infotainment Evov Infotainment System: Basic AM/FM/Cassette/CD systems typical for the era, often aftermarket upgrades common. Driver Assistance Evov Driver Assistance Features: Emphasis on mechanical and electronic drivetrain control (AYC/ACD) rather than modern driver-assist systems. Engine Management ECM Coverage: Detailed information on engine control module (ECM) functions, diagnostic trouble codes (DTCs), and troubleshooting procedures. Wiring Diagrams Completeness: Comprehensive wiring diagrams for all vehicle electrical systems, crucial for diagnostics and repairs. ๐ง Maintenance Service Intervals Oil Change Interval: Manual will detail factory recommended intervals, typically 5,000-7,500 miles or 6-12 months, depending on driving conditions. Timing Belt Replacement Interval: Manual will specify interval, generally around 60,000-100,000 miles or 5-7 years for the 4G63T engine. Fluid Specifications Engine Oil Specification: Manual will list recommended API service category and viscosity grade (e.g., 10W-30, 5W-30). Coolant Type: Manual will specify coolant type (e.g., ethylene glycol-based) and capacity. Brake Fluid Specification: Manual will specify DOT rating (e.g., DOT 3 or DOT 4). Known Issues Common...
Owners, DIY mechanics, professional technicians servicing Mitsubishi Lancer Evolution IV and V
Competitive Analysis
Value Proposition:
Provides factory-level repair information for a fraction of the cost of dealership service, enabling cost savings and self-sufficiency for owners of performance vehicles.
Key Features
Key Feature 1:
Comprehensive coverage of two distinct yet related performance models.
Key Feature 2:
High-quality PDF format with zoomable illustrations and printable pages.
Key Feature 3:
Instant download eliminates shipping costs and wait times.
Key Feature 4:
Designed for ease of use across skill levels.
๐ Manual Details
Coverage Areas
Overall Coverage:
Complete repair and service for all models and engines
Page Count
Estimated Pages:
Over 1000 pages
Manual Type
Type:
Service Repair Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF
Delivery Method
Delivery:
Instant Download
๐ Manual Coverage
Systems Covered
Engine:
Engine overhaul and rebuilding, engine performance, firing orders, serpentine belt routings
Brakes:
Brake systems, brake servicing procedures
Electrical And Electronics:
Wiring diagrams, computer diagnostic trouble tree charts, computer diagnostic codes
Suspension And Steering:
Front end and alignment procedures and specifications, suspension systems
Drivetrain:
Transmission removal and installation, transmission in-car servicing, U-joint and CV-joint service procedures
Climate Control:
Air conditioning service and capacities
Body And Chassis:
Sunroof service
Procedures Included
Maintenance:
Factory maintenance schedules and charts
Troubleshooting:
Trouble codes, troubleshooting and diagnostics
Timing Belt:
Timing belt replacement, timing belt service procedures
General Repair:
Repair procedures
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to full engine rebuilding
Documentation Elements
Visuals:
Hundreds of illustrations, detailed parts views, diagrams
Specifications:
Detailed specifications on every model covered, complete torque specifications
Vacuum Systems:
Vacuum diagrams
๐ Manual Specifications
File Format
Format:
PDF
Compatibility:
All Versions of Windows & Mac
Reader Requirement:
Adobe PDF Reader
Print Quality
Printability:
All pages are printable
Searchability
Text Search:
Likely searchable text within PDF (common for professional manuals)
Manual states 'ALL engines are included', implying coverage of any variations of the 4G63T for these generations.
๐ง Transmission
Standard Transmission Evov
Type:
5-speed Manual
Optional Transmission Evov
Type:
None offered as standard; performance variants focused on manual.
Features Evov
Drive System:
All-Wheel Drive (AWD) with Active Yaw Control (AYC) for Evo IV, updated AYC and ACD (Active Center Differential) for Evo V.
Fluid Specifications
Manual Transmission Fluid:
Manual specifies required fluid types and capacities for gearbox and transfer case.
๐ Dimensions
Exterior Evov
Length:
Evo IV: 4350 mm, Evo V: 4350 mm
Width:
Evo IV: 1770 mm, Evo V: 1770 mm
Height:
Evo IV: 1405 mm, Evo V: 1415 mm
Wheelbase Evov
Wheelbase:
2600 mm
Weights Evov
Curb Weight:
Evo IV: approx. 1360 kg, Evo V: approx. 1400 kg
Tire Size Evov
Tire Size:
Evo IV: 205/50 R16, Evo V: 225/45 R17 (typical)
Wheel Bolt Pattern Evov
Bolt Pattern:
5x114.3 mm
๐ก๏ธ Safety Features
Ratings Evov
Crash Test Results:
Specific ratings not readily available for this era/market; manual covers safety system maintenance.
Active Features Evov
Active Safety:
All-Wheel Drive, Active Yaw Control (AYC), Active Center Differential (ACD - Evo V), Anti-lock Braking System (ABS - standard).
Passive Features Evov
Passive Safety:
Front airbags, reinforced chassis for rally homologation.
๐ก Technology Features
Infotainment Evov
Infotainment System:
Basic AM/FM/Cassette/CD systems typical for the era, often aftermarket upgrades common.
Driver Assistance Evov
Driver Assistance Features:
Emphasis on mechanical and electronic drivetrain control (AYC/ACD) rather than modern driver-assist systems.
Engine Management
ECM Coverage:
Detailed information on engine control module (ECM) functions, diagnostic trouble codes (DTCs), and troubleshooting procedures.
Wiring Diagrams
Completeness:
Comprehensive wiring diagrams for all vehicle electrical systems, crucial for diagnostics and repairs.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Manual will detail factory recommended intervals, typically 5,000-7,500 miles or 6-12 months, depending on driving conditions.
Timing Belt Replacement Interval:
Manual will specify interval, generally around 60,000-100,000 miles or 5-7 years for the 4G63T engine.
Fluid Specifications
Engine Oil Specification:
Manual will list recommended API service category and viscosity grade (e.g., 10W-30, 5W-30).
Coolant Type:
Manual will specify coolant type (e.g., ethylene glycol-based) and capacity.
Brake Fluid Specification:
Manual will specify DOT rating (e.g., DOT 3 or DOT 4).
Known Issues
Common Issues Mentioned:
Manual covers diagnosis and repair for typical performance engine wear, turbocharger issues, AYC/ACD system maintenance, clutch wear, and brake component longevity.
Scheduled Maintenance
Chart Detail:
Provides detailed charts for routine maintenance tasks at various mileage/time intervals.
๐ Vehicle History
Brand Heritage
Motorsport Legacy:
Built on the legacy of Mitsubishi's WRC (World Rally Championship) success with the Lancer platform.
Model Evolution
Evov To Evovi:
Evolution V introduced wider bodywork, improved suspension, larger brakes, and enhanced electronic drivetrain controls (ACD) over the Evolution IV.
Production
Manufacturing Location:
Japan
Production Years
Evov Production:
September 1998 - August 1999
๐ Awards & Recognition
Recognitions
Model Accolades:
The Mitsubishi Lancer Evolution series is widely recognized for its motorsport success and performance capabilities. While specific awards for IV/V are less documented, their lineage is tied to championship-winning cars.