2005 Mitsubishi Lancer Evolution IX 9 Service Repair Workshop Manual Download PDF
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This manual covers the Lancer Evolution IX, produced from 2005 to 2006. As the eighth generation (CT9A) of the legendary Lancer Evolution lineage, this performance compact is renowned for its rally-bred heritage and exceptional engineering. Key features include a powerful 4G63 turbocharged engine, a sophisticated Super Active Yaw Control (S-AWC) all-wheel-drive system, and advanced suspension and differential technology, all contributing to its high performance across various terrains. The Lancer Evolution IX is celebrated for its benchmark handling and dynamic capabilities, making it a sought-after vehicle for performance enthusiasts. This comprehensive Factory Service Repair Workshop Manual in English provides in-depth technical information essential for the maintenance and repair of your Lancer Evolution IX. It details procedures for all major systems, including the engine, drivetrain, suspension, brakes, and electrical systems, alongside comprehensive troubleshooting guides and diagnostic strategies. The manual includes factory-level torque specifications, detailed component tolerances, and clear electrical wiring diagrams, empowering owners and technicians to perform everything from routine maintenance to complex repairs and ensuring the longevity and optimal performance of the vehicle. 🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution IX Year: 2005 Generation: Eighth Generation (CT9A) Codes Chassis Code: CT9A 👋 Introduction Market Position Market Segment: Performance Compact / Rally Homologation Special Competitive Analysis Competitors: Subaru WRX STI, Mitsubishi Lancer Evolution (previous generations), other high-performance turbocharged sedans of the era. Key Features Vehicle Strengths: Legendary all-wheel-drive system (S-AWC), powerful turbocharged engine, advanced suspension and differential technology, high performance on various terrains. Manual Value Proposition Benefits For Owner: Empowers owners with the knowledge to perform maintenance, diagnose issues, and undertake repairs themselves, saving on labor costs and ensuring proper vehicle upkeep. Essential for enthusiasts looking to modify or maintain their Evo. 📋 Manual Details Coverage Areas Systems Covered: Engine, Engine Lubrication, Fuel System, Engine Cooling, Intake & Exhaust, Engine & Emission Control, Clutch, Manual Transaxle, Propeller Shaft, Front Axle, Rear Axle, Wheel & Tire, Power Plant Mount, Front Suspension, Rear Suspension, Service Brakes, Parking Brakes, Steering, Body, Exterior, Interior, Supplemental Restraint System (SRS), Chassis Electrical, HVAC, Electrical Wiring, Body Repair, and more. Page Count Estimated Page Count: Extensive (specific number not provided, but implies comprehensive coverage) Manual Type Manual Type: Factory Service Repair Workshop Manual Language Language: English Format File Format: PDF Compatibility Operating Systems: Compatible with all versions of Windows and Mac operating systems. 📖 Manual Coverage Systems Covered Engine Mechanical: Complete disassembly, inspection, repair, and reassembly of all engine components including cylinder block, cylinder head, crankshaft, pistons, connecting rods, camshafts, valves, and timing components. Engine Electrical: Ignition system, starting system, charging system, fuel injection system, emission control systems, and sensor diagnostics. Drivetrain: Clutch operation, manual transaxle (gearbox) disassembly and repair, propeller shaft (driveshaft) maintenance, front and rear axle servicing, differential inspection, and wheel bearing replacement. Suspension Steering: Front and rear suspension component inspection and replacement (struts, shock absorbers, control arms, bushings), steering system diagnostics and repair, power steering system. Brakes: Service brake system (hydraulic components, ABS, brake pads, rotors, calipers), parking brake system. Body Interior: Exterior panel removal and installation, interior trim component servicing, door mechanisms, glass replacement, seat adjustments, and SRS (Supplemental Restraint System) components. HVAC Electrical: Heating, ventilation, and air conditioning (HVAC) system troubleshooting and repair, chassis electrical systems, lighting, instrumentation, body control modules, and electrical wiring diagrams. Procedures Included Maintenance: Scheduled maintenance tasks, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, belt inspection and replacement. Troubleshooting: Diagnostic procedures for common and complex issues, fault code interpretation, step-by-step troubleshooting guides. Repair: Detailed repair procedures for all major mechanical and electrical systems, including engine rebuilds, transmission overhauls, suspension upgrades, and bodywork. Diagnostics: Comprehensive diagnostic strategies, use of diagnostic tools, sensor data analysis, and electrical system testing. Engine Rebuild Procedures: Detailed instructions for complete engine disassembly, inspection of components (e.g., ring gap, bearing clearance), and reassembly of the 4G63 engine. Body Repair Guidelines: Includes procedures for body panel alignment, dent repair, rust prevention, and structural component inspection. Technical Depth Depth Of Information: Factory-level technical information covering everything from routine maintenance to complete vehicle disassembly and reassembly. Includes detailed torque specifications, diagnostic procedures, and component tolerances. Torque Specifications: Includes precise torque values for all critical fasteners across various systems (engine, chassis, suspension, brakes). Electrical Diagrams: Comprehensive electrical wiring diagrams for all vehicle circuits, aiding in diagnosis and repair of electrical faults. 📊 Manual Specifications File Format File Format Details: PDF format, allowing for easy viewing, searching, and printing. Compatible with all versions of Windows and Mac. Print Quality Print Quality: High-quality diagrams and instructions, designed for clarity and ease of use by both DIY enthusiasts and professional mechanics. All pages are printable. Binding Type Binding Type: Digital Download (PDF) - No physical binding Paper Type Paper Type: N/A (Digital Format) Requirements Software Requirements: Adobe PDF Reader and WinZip (or equivalent decompression software). ⚙️ Engine Specifications Primary...
This manual covers the Lancer Evolution IX, produced from 2005 to 2006. As the eighth generation (CT9A) of the legendary Lancer Evolution lineage, this performance compact is renowned for its rally-bred heritage and exceptional engineering. Key features include a powerful 4G63 turbocharged engine, a sophisticated Super Active Yaw Control (S-AWC) all-wheel-drive system, and advanced suspension and differential technology, all contributing to its high performance across various terrains. The Lancer Evolution IX is celebrated for its benchmark handling and dynamic capabilities, making it a sought-after vehicle for performance enthusiasts.
This comprehensive Factory Service Repair Workshop Manual in English provides in-depth technical information essential for the maintenance and repair of your Lancer Evolution IX. It details procedures for all major systems, including the engine, drivetrain, suspension, brakes, and electrical systems, alongside comprehensive troubleshooting guides and diagnostic strategies. The manual includes factory-level torque specifications, detailed component tolerances, and clear electrical wiring diagrams, empowering owners and technicians to perform everything from routine maintenance to complex repairs and ensuring the longevity and optimal performance of the vehicle.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution IX
Year:
2005
Generation:
Eighth Generation (CT9A)
Codes
Chassis Code:
CT9A
👋 Introduction
Market Position
Market Segment:
Performance Compact / Rally Homologation Special
Competitive Analysis
Competitors:
Subaru WRX STI, Mitsubishi Lancer Evolution (previous generations), other high-performance turbocharged sedans of the era.
Key Features
Vehicle Strengths:
Legendary all-wheel-drive system (S-AWC), powerful turbocharged engine, advanced suspension and differential technology, high performance on various terrains.
Manual Value Proposition
Benefits For Owner:
Empowers owners with the knowledge to perform maintenance, diagnose issues, and undertake repairs themselves, saving on labor costs and ensuring proper vehicle upkeep. Essential for enthusiasts looking to modify or maintain their Evo.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine, Engine Lubrication, Fuel System, Engine Cooling, Intake & Exhaust, Engine & Emission Control, Clutch, Manual Transaxle, Propeller Shaft, Front Axle, Rear Axle, Wheel & Tire, Power Plant Mount, Front Suspension, Rear Suspension, Service Brakes, Parking Brakes, Steering, Body, Exterior, Interior, Supplemental Restraint System (SRS), Chassis Electrical, HVAC, Electrical Wiring, Body Repair, and more.
Page Count
Estimated Page Count:
Extensive (specific number not provided, but implies comprehensive coverage)
Manual Type
Manual Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
File Format:
PDF
Compatibility
Operating Systems:
Compatible with all versions of Windows and Mac operating systems.
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete disassembly, inspection, repair, and reassembly of all engine components including cylinder block, cylinder head, crankshaft, pistons, connecting rods, camshafts, valves, and timing components.
Engine Electrical:
Ignition system, starting system, charging system, fuel injection system, emission control systems, and sensor diagnostics.
Drivetrain:
Clutch operation, manual transaxle (gearbox) disassembly and repair, propeller shaft (driveshaft) maintenance, front and rear axle servicing, differential inspection, and wheel bearing replacement.
Suspension Steering:
Front and rear suspension component inspection and replacement (struts, shock absorbers, control arms, bushings), steering system diagnostics and repair, power steering system.
Brakes:
Service brake system (hydraulic components, ABS, brake pads, rotors, calipers), parking brake system.
Body Interior:
Exterior panel removal and installation, interior trim component servicing, door mechanisms, glass replacement, seat adjustments, and SRS (Supplemental Restraint System) components.
HVAC Electrical:
Heating, ventilation, and air conditioning (HVAC) system troubleshooting and repair, chassis electrical systems, lighting, instrumentation, body control modules, and electrical wiring diagrams.
Procedures Included
Maintenance:
Scheduled maintenance tasks, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, belt inspection and replacement.
Troubleshooting:
Diagnostic procedures for common and complex issues, fault code interpretation, step-by-step troubleshooting guides.
Repair:
Detailed repair procedures for all major mechanical and electrical systems, including engine rebuilds, transmission overhauls, suspension upgrades, and bodywork.
Diagnostics:
Comprehensive diagnostic strategies, use of diagnostic tools, sensor data analysis, and electrical system testing.
Engine Rebuild Procedures:
Detailed instructions for complete engine disassembly, inspection of components (e.g., ring gap, bearing clearance), and reassembly of the 4G63 engine.
Body Repair Guidelines:
Includes procedures for body panel alignment, dent repair, rust prevention, and structural component inspection.
Technical Depth
Depth Of Information:
Factory-level technical information covering everything from routine maintenance to complete vehicle disassembly and reassembly. Includes detailed torque specifications, diagnostic procedures, and component tolerances.
Torque Specifications:
Includes precise torque values for all critical fasteners across various systems (engine, chassis, suspension, brakes).
Electrical Diagrams:
Comprehensive electrical wiring diagrams for all vehicle circuits, aiding in diagnosis and repair of electrical faults.
📊 Manual Specifications
File Format
File Format Details:
PDF format, allowing for easy viewing, searching, and printing. Compatible with all versions of Windows and Mac.
Print Quality
Print Quality:
High-quality diagrams and instructions, designed for clarity and ease of use by both DIY enthusiasts and professional mechanics. All pages are printable.
Binding Type
Binding Type:
Digital Download (PDF) - No physical binding
Paper Type
Paper Type:
N/A (Digital Format)
Requirements
Software Requirements:
Adobe PDF Reader and WinZip (or equivalent decompression software).
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G63
Engine Type:
Inline 4-cylinder, DOHC, 16-valve, turbocharged and intercooled
Displacement:
2.0 Liters (1997 cc)
Performance
Horsepower:
286 hp @ 6500 rpm (U.S. Spec - typically rated higher in some markets)
Torque:
289 lb-ft @ 3500 rpm (U.S. Spec)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI) with ECU control
Recommended Fuel:
Premium Unleaded gasoline (91+ octane)
🔧 Transmission
Standard
Transmission Type:
6-speed Manual Transaxle
Optional
Optional Transmission:
N/A for Evolution IX
Features
Drivetrain:
All-Wheel Drive with Super Active Yaw Control (S-AWC), Active Center Differential (ACD), Helical front differential, Limited-slip rear differential.
📐 Dimensions
Exterior
Length:
4490 mm (176.8 in)
Width:
1770 mm (69.7 in)
Height:
1415 mm (55.7 in)
Wheelbase:
2625 mm (103.3 in)
Weights
Curb Weight:
Approx. 1450 kg (3197 lbs) - Varies slightly by trim/options
🛡️ Safety Features
Ratings
NHTSA Rating:
Not directly comparable to modern testing, but built with a robust chassis.
Active Features
Active Safety:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Traction Control System (TCS), Active Center Differential (ACD), Super Active Yaw Control (S-AWC).
Passive Features
Passive Safety:
Front airbags, side airbags (optional/trim dependent), reinforced chassis, three-point seat belts with pretensioners, impact-absorbing steering column.
💡 Technology Features
Infotainment
Infotainment System:
Factory audio system typically includes AM/FM radio, CD player. Optional Rockford Fosgate premium audio system available on some trims. Connectivity is basic by modern standards (no Bluetooth or USB standard).
Driver Assistance
Driver Assistance Features:
Limited by modern standards. Focus is on active chassis control systems (S-AWC, ACD) rather than electronic aids.
Connectivity
Connectivity Options:
No factory integrated smartphone connectivity (e.g., Apple CarPlay, Android Auto). Aftermarket solutions are common.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,750 to 5,000 miles (6,000 to 8,000 km) or 6 months, depending on driving conditions. Refer to manual for exact schedule.
Timing Belt Interval:
Refer to manual; typically around 60,000-100,000 miles, but highly dependent on engine condition and driving style. Crucial replacement item.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 or 0W-30, API SG, SH, or SJ, ILSAC GF-2 or GF-3 (refer to manual for precise specifications and approvals).
Coolant Type:
Mitsubishi Super Long Life Coolant (or equivalent green ethylene glycol based coolant).
Transmission Fluid Type:
Gear oil for manual transmission: API GL-3 or GL-4, SAE 75W-85 or 75W-90 (specific Mitsubishi part numbers recommended).
Differential Fluid Type:
API GL-5, SAE 80W-90 (for front and rear differentials). ACD and AYC units have specific fluid requirements.
Known Issues
Common Wear Items:
Clutch wear, turbocharger issues (if neglected or poorly maintained), fuel pump failures, front differential wear (especially with hard use), engine seal leaks.
Performance Tuning Risks:
Improper tuning can lead to engine detonation, connecting rod failure ('bent rods'), and turbocharger damage. Manual emphasizes factory specifications.
📚 Vehicle History
Brand Heritage
Motorsport Roots:
Direct lineage from Mitsubishi's legendary WRC (World Rally Championship) Lancer Evolution models, renowned for their rally-bred performance and durability.
Model Evolution
Evolution Ix Distinction:
The Evolution IX represented a significant upgrade with the introduction of MIVEC (Mitsubishi Innovative Valve timing Electronic Control system) on the intake camshaft, improved turbocharger (often 'super-back' turbo for quicker spool), and revised aerodynamic enhancements.
Production
Production Years:
2005-2006 (for the Evo IX generation)
Manufacturing Location:
Mizushima Plant, Kurashiki, Okayama, Japan
🏆 Awards & Recognition
Recognitions
Automotive Press Acclaim:
The Lancer Evolution series, including the IX, consistently received praise from automotive journalists for its exceptional handling, performance, and value as a performance car. Often cited as a benchmark for AWD performance.