Mitsubishi Lancer Evolution Ix Workshop & Service Repair Manual
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๐ท๏ธ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution IX Model Nickname: Evo IX Codes Platform Code: CT9A ๐ Introduction Market Position Market Segment: Performance Compact Sedan / Rally Homologation Special Competitive Analysis Key Competitors: Subaru Impreza WRX STI, Mitsubishi Lancer Evolution VII/VIII Key Features Vehicle Identity: The pinnacle of the Lancer Evolution lineage for its generation, renowned for its all-wheel-drive system and turbocharged performance. Target Audience Manual User: Enthusiast owners, DIY mechanics, and professional technicians working on the Lancer Evolution IX. Value Proposition Manual Value: Empowers owners to maintain, diagnose, and repair their Evo IX, fostering a deeper understanding and extending the vehicle's lifespan. ๐ Manual Details Coverage Areas Applicable Model Years: 2005-2007 Regions Covered: Global (specific variations may exist by market, manual is comprehensive) Page Count Estimated Page Count: 1500+ Manual Type Manual Type: Workshop & Service Repair Manual Language Language: English Format File Format: PDF Compatibility: All Versions of Windows & Mac Requirements Software Requirements: Adobe PDF Reader ๐ Manual Coverage Systems Covered Engine Service Repair: Complete overhaul, internal components, timing, turbocharger, cooling, lubrication Transmission Service Repair: Manual (GSR/RS) and automatic transmission service, clutch, gearbox components Brake System: Front Brembo, rear calipers, ABS, EBD, hydraulic system Electrical System: Wiring diagrams, charging system, starting system, lighting, accessories Suspension: Front MacPherson struts, rear multi-link, alignment, components Wiring Diagram: Detailed schematics for all major electrical systems Fuel Injection Fuel System: Fuel pump, injectors, fuel pressure regulator, fuel lines, ECU control Emission System: Emissions controls, catalytic converter, oxygen sensors Engine Control System: ECU, sensors (MAP, MAF, TPS, Knock), actuators, ignition system Chassis Body: Body panels, chassis components, interior trim, corrosion protection Restraint System: Airbags, seatbelts, SRS system Differential Drive Axle: Front, center (ACD/AYC), and rear differentials, driveshafts Steering: Power steering system, steering column, tie rods Heater Air Conditioner: HVAC system, components, refrigerant, operation Periodic Lubrication: Lubrication points, fluid change intervals, grease specifications Procedures Included General Maintenance: Fluid checks, filter replacements, inspections, lubrication Troubleshooting: Diagnostic procedures, symptom-based troubleshooting, fault code interpretation Rebuild Procedures: Detailed step-by-step instructions for engine, transmission, differential overhauls Diagnostic Procedures: On-board diagnostics (OBD-II), sensor testing, actuator testing Adjustment Procedures: Valve clearance, ignition timing, clutch adjustment, alignment Removal Installation: Component removal and installation for all major systems Technical Depth Technical Depth: Comprehensive: Covers basic maintenance to full engine/transmission rebuilds and complex diagnostics. Diagrams Illustrations: Step-by-step diagrams and detailed illustrations for procedures Torque Specifications Torque Values: Detailed torque specifications for all fasteners and critical components ๐ Manual Specifications File Format File Quality: High-resolution PDF, text is searchable for easy navigation Printability: Printable pages for use in a workshop environment Binding Type Binding Type Digital: N/A (Digital Download) Paper Type Paper Type Digital: N/A (Digital Download) โ๏ธ Engine Specifications Primary Engine Engine Code: 4G63T (MIVEC) Engine Type: 2.0L Inline-4, DOHC, 16-valve, turbocharged, intercooled Bore X Stroke: 85.0 mm x 88.0 mm Compression Ratio: 8.8:1 Performance Horsepower: 286 hp @ 6500 rpm (JDM/Euro spec) Torque: 289 lb-ft @ 3500 rpm (JDM/Euro spec) Fuel System Fuel Delivery: Multi-point fuel injection (MPI) with high-flow injectors Fuel Type: Premium Unleaded Gasoline (91+ octane recommended) Turbocharger Turbocharger Type: Mitsubishi TD05HRA-15G (ball-bearing, titanium turbine wheel) Engine Control Engine Management: ECU (Engine Control Unit) with MIVEC (Mitsubishi Innovative Valve timing Electronic Control) ๐ง Transmission Standard Standard Transmission Type: 6-speed manual Optional Optional Transmission Type: No automatic option available for Evo IX Features All Wheel Drive: Advanced S-AWC (Super All-Wheel Control) with ACD (Active Center Differential) and AYC (Active Yaw Control) on GSR models Fluid Specifications Manual Transmission Fluid: API GL-3 or GL-4 (e.g., DiaQueen LSD Gear Oil) - Specific viscosity varies by temperature. Transfer Case Fluid: API GL-5 (e.g., DiaQueen LSD Gear Oil) Rear Differential Fluid: API GL-5 (e.g., DiaQueen LSD Gear Oil) ๐ Dimensions Exterior Length: 4490 mm (176.8 in) Width: 1770 mm (69.7 in) Height: 1415 mm (55.7 in) Wheelbase: 2625 mm (103.3 in) Ground Clearance: 135 mm (5.3 in) Weights Curb Weight: Approx. 1450-1500 kg (3197-3307 lbs) depending on trim Wheels Tires Wheel Size: 17x8.5 inches Tire Size: 235/45R17 Bolt Pattern: 5x114.3 ๐ก๏ธ Safety Features Ratings Crash Test Results: Refer to specific NHTSA/IIHS data for the Lancer platform, though Evo IX was not extensively crash-tested in isolation due to its limited production run and rally focus. Active Features Active Safety Features: ACD (Active Center Differential), AYC (Active Yaw Control), ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), Brembo Brakes Passive Features Passive Safety Features: Front airbags, side airbags (optional on some trims), front seatbelt pretensioners, reinforced chassis ๐ก Technology Features Infotainment Audio System: Factory AM/FM/CD player, often with Rockford Fosgate premium audio option. Driver Assistance Advanced Systems: S-AWC (Super All-Wheel Control) with ACD and AYC, intelligent traction and stability control. Connectivity Connectivity Features: Limited by modern standards; typically no Bluetooth or USB ports from the factory. Aftermarket solutions are common. ๐ง Maintenance Service Intervals Oil Change...
ECU (Engine Control Unit) with MIVEC (Mitsubishi Innovative Valve timing Electronic Control)
๐ง Transmission
Standard
Standard Transmission Type:
6-speed manual
Optional
Optional Transmission Type:
No automatic option available for Evo IX
Features
All Wheel Drive:
Advanced S-AWC (Super All-Wheel Control) with ACD (Active Center Differential) and AYC (Active Yaw Control) on GSR models
Fluid Specifications
Manual Transmission Fluid:
API GL-3 or GL-4 (e.g., DiaQueen LSD Gear Oil) - Specific viscosity varies by temperature.
Transfer Case Fluid:
API GL-5 (e.g., DiaQueen LSD Gear Oil)
Rear Differential Fluid:
API GL-5 (e.g., DiaQueen LSD Gear Oil)
๐ Dimensions
Exterior
Length:
4490 mm (176.8 in)
Width:
1770 mm (69.7 in)
Height:
1415 mm (55.7 in)
Wheelbase:
2625 mm (103.3 in)
Ground Clearance:
135 mm (5.3 in)
Weights
Curb Weight:
Approx. 1450-1500 kg (3197-3307 lbs) depending on trim
Wheels Tires
Wheel Size:
17x8.5 inches
Tire Size:
235/45R17
Bolt Pattern:
5x114.3
๐ก๏ธ Safety Features
Ratings
Crash Test Results:
Refer to specific NHTSA/IIHS data for the Lancer platform, though Evo IX was not extensively crash-tested in isolation due to its limited production run and rally focus.
Rod bearing failure due to detonation or oil starvation is a critical concern if maintenance is neglected or engine is abused.
Maintenance Tips
High Performance Considerations:
Frequent oil changes with high-quality synthetic oil, diligent coolant management, and careful attention to turbocharger cool-down procedures are crucial.
๐ Vehicle History
Brand Heritage
Mitsubishi Motorsport:
Strong motorsport heritage, stemming from WRC (World Rally Championship) success with the Lancer Evolution series.
Model Evolution
Evolution Lineage:
The Evo IX represents the final iteration of the CT9A platform, incorporating MIVEC engine technology and refined S-AWC systems.
Production
Production Years:
2005-2007
Key Market Regions:
Japan, North America (limited export), Europe, Australia
๐ Awards & Recognition
Recognitions
Motorsport Awards:
The Lancer Evolution platform itself is a multiple-time WRC champion, contributing to the IX's legendary status.
Ratings
Enthusiast Ratings:
Consistently ranked as one of the best driver's cars and a benchmark for AWD performance in its era.