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2003-2005 Mitsubishi Lancer Evolution VIII/IV Service Repair Workshop Manual ( FREE Preview )

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution VIII / IX Model Code: CT9A (Evo VIII), CT9A (Evo IX) Common Name: Mitsubishi Lancer Evo 8 / Evo 9 Generation Evo Viii Generation: Eighth Generation Evo Ix Generation: Ninth Generation Codes Platform: Mitsubishi GS Platform 👋 Introduction Market Position Vehicle Segment: Performance Compact Sedan (World Rally Championship homologation special) Competitive Analysis Key Competitors: Subaru Impreza WRX STI, Ford Focus RS, Subaru Impreza WRX Key Features Differentiators: Advanced Active Center Differential (ACD), Super Active Yaw Control (S-AYC) on some models, powerful turbocharged engines, rally-bred chassis and suspension, renowned handling capabilities. Target Audience Manual Users: Enthusiasts, owners, performance tuners, professional mechanics working on Mitsubishi Lancer Evolution VIII and IX models. 📋 Manual Details Coverage Areas Years Covered: 2003, 2004, 2005 Models Covered: Lancer Evolution VIII (Evo 8), Lancer Evolution VIII MR, Lancer Evolution IX (Evo 9) Regions Covered: Global (primarily focused on JDM and North American specifications where applicable) Page Count Estimated Page Count: Extensive, likely over 1000 pages per volume Manual Type Type: Factory Official Service and Repair Workshop Manual Language Language: English Format File Format: ZIP-PDF Digital Features: Bookmarks, Searchable Text, Index 📖 Manual Coverage Systems Covered Powertrain: Engine Mechanical, Engine Electrical, Fuel System, Lubrication System, Engine Cooling System, Intake and Exhaust Systems, Emission Control Systems, Clutch System, Manual Transaxle System Chassis: Propeller Shaft, Front Axle, Rear Axle, Wheel and Tire System, Power Plant Mounts, Front Suspension System, Rear Suspension System, Service Brakes, Parking Brakes, Steering System Body And Electrical: Body Construction, Exterior Components, Interior Components, Chassis Electrical System, Supplemental Restraint System (SRS), Heater, Air Conditioning, and Ventilation System Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections Repair And Rebuild: Engine rebuilds, transmission overhaul, suspension component replacement, brake system repair, electrical component diagnosis and repair Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), electrical service procedures, wiring diagrams Technical Information: Specifications, tolerances, torque values, component identification, special tool usage Technical Depth Depth: Comprehensive, covering basic maintenance to advanced diagnostics and complete vehicle rebuilds. Suitable for both DIY enthusiasts and professional mechanics. 📊 Manual Specifications File Format Compatibility: Windows, Mac, Linux Requirements: Adobe PDF Reader, WinZip Print Quality Printability: Printable without restriction Binding Type Format Type: Digital Download (PDF) Paper Type Physical Format: Not Applicable (Digital) Organization Content Layout: Numbered step-by-step instructions, bold figure numbers for illustration matching, numbered table of contents. ⚙️ Engine Specifications Primary Engine Engine Code Evo Viii: 4G63T (in various revisions) Engine Code Evo Ix: 4G63T MIVEC (with MIVEC variable valve timing) Engine Configuration Layout: Inline 4-cylinder, DOHC, 16-valve, turbocharged and intercooled Displacement Displacement Liters: 2.0 L Performance Evo Viii Horsepower Usd Ps: Approx. 271 hp (202 kW) to 280 hp (209 kW) depending on market and specific model variant Torque Usd Nm: Approx. 273 lb-ft (370 Nm) to 280 lb-ft (380 Nm) Performance Evo Ix Horsepower Usd Ps: Approx. 286 hp (213 kW) to 291 hp (217 kW) depending on market and specific model variant Torque Usd Nm: Approx. 289 lb-ft (392 Nm) to 300 lb-ft (407 Nm) Fuel System Injection: Multi-point Fuel Injection (MPI) with Electronic Control Unit (ECU) Fuel Type: Unleaded Premium Gasoline (91 Octane or higher recommended) Cooling System Type: Pressurized liquid cooling system with electric fan 🔧 Transmission Standard Type: 6-speed Manual Transaxle (Getrag Type) Optional Type: Not typically offered on these performance variants Features Drivetrain: All-Wheel Drive (AWD) with Active Center Differential (ACD) and Super Active Yaw Control (S-AYC) on certain models (e.g., MR, IX GSR) Fluid Specifications Manual Transaxle Fluid Type: GL-4 SAE 75W-90 or equivalent (refer to manual for specific Mitsubishi OEM part numbers and precise specifications) Transfer Case Fluid Type: GL-4 SAE 75W-90 or equivalent (refer to manual for specific Mitsubishi OEM part numbers and precise specifications) Rear Differential Fluid Type: GL-5 SAE 80W-90 or equivalent (refer to manual for specific Mitsubishi OEM part numbers and precise specifications) 📐 Dimensions Exterior Length Mm: Approx. 4400 mm (173.2 inches) Width Mm: Approx. 1770 mm (69.7 inches) Height Mm: Approx. 1400 mm (55.1 inches) Wheelbase Mm Wheelbase: Approx. 2630 mm (103.5 inches) Weights Curb Weight Kg: Approx. 1450 kg (3197 lbs) to 1500 kg (3307 lbs) depending on trim and options 🛡️ Safety Features Ratings NHTSA Frontal Impact: Not extensively tested by NHTSA for these specific years/models, but generally considered robust. Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Active Stability Control (ASC) often standard or optional AWD System: Advanced electronically controlled All-Wheel Drive with ACD/AYC for enhanced traction and handling. Passive Features Airbags: Front airbags, often side airbags available or standard on higher trims. Seatbelts: 3-point seatbelts with pretensioners and load limiters Srs: Supplemental Restraint System (SRS) covering airbags and associated sensors. 💡 Technology Features Infotainment Audio System: Factory premium audio systems often included CD players, AM/FM radio, and sometimes premium speaker setups. Manual covers basic...
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2003-2005 Mitsubishi Lancer Evolution VIII/IV Service Repair Workshop Manual ( FREE Preview )
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution VIII / IX
Model Code:
CT9A (Evo VIII), CT9A (Evo IX)
Common Name:
Mitsubishi Lancer Evo 8 / Evo 9
Generation
Evo Viii Generation:
Eighth Generation
Evo Ix Generation:
Ninth Generation
Codes
Platform:
Mitsubishi GS Platform
👋 Introduction
Market Position
Vehicle Segment:
Performance Compact Sedan (World Rally Championship homologation special)
Competitive Analysis
Key Competitors:
Subaru Impreza WRX STI, Ford Focus RS, Subaru Impreza WRX
Key Features
Differentiators:
Advanced Active Center Differential (ACD), Super Active Yaw Control (S-AYC) on some models, powerful turbocharged engines, rally-bred chassis and suspension, renowned handling capabilities.
Target Audience
Manual Users:
Enthusiasts, owners, performance tuners, professional mechanics working on Mitsubishi Lancer Evolution VIII and IX models.
📋 Manual Details
Coverage Areas
Years Covered:
2003, 2004, 2005
Models Covered:
Lancer Evolution VIII (Evo 8), Lancer Evolution VIII MR, Lancer Evolution IX (Evo 9)
Regions Covered:
Global (primarily focused on JDM and North American specifications where applicable)
Page Count
Estimated Page Count:
Extensive, likely over 1000 pages per volume
Manual Type
Type:
Factory Official Service and Repair Workshop Manual
Language
Language:
English
Format
File Format:
ZIP-PDF
Digital Features:
Bookmarks, Searchable Text, Index
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Mechanical, Engine Electrical, Fuel System, Lubrication System, Engine Cooling System, Intake and Exhaust Systems, Emission Control Systems, Clutch System, Manual Transaxle System
Chassis:
Propeller Shaft, Front Axle, Rear Axle, Wheel and Tire System, Power Plant Mounts, Front Suspension System, Rear Suspension System, Service Brakes, Parking Brakes, Steering System
Body And Electrical:
Body Construction, Exterior Components, Interior Components, Chassis Electrical System, Supplemental Restraint System (SRS), Heater, Air Conditioning, and Ventilation System
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections
Repair And Rebuild:
Engine rebuilds, transmission overhaul, suspension component replacement, brake system repair, electrical component diagnosis and repair
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), electrical service procedures, wiring diagrams
Technical Information:
Specifications, tolerances, torque values, component identification, special tool usage
Technical Depth
Depth:
Comprehensive, covering basic maintenance to advanced diagnostics and complete vehicle rebuilds. Suitable for both DIY enthusiasts and professional mechanics.
📊 Manual Specifications
File Format
Compatibility:
Windows, Mac, Linux
Requirements:
Adobe PDF Reader, WinZip
Print Quality
Printability:
Printable without restriction
Binding Type
Format Type:
Digital Download (PDF)
Paper Type
Physical Format:
Not Applicable (Digital)
Organization
Content Layout:
Numbered step-by-step instructions, bold figure numbers for illustration matching, numbered table of contents.
⚙️ Engine Specifications
Primary Engine
Engine Code Evo Viii:
4G63T (in various revisions)
Engine Code Evo Ix:
4G63T MIVEC (with MIVEC variable valve timing)
Engine Configuration
Layout:
Inline 4-cylinder, DOHC, 16-valve, turbocharged and intercooled
Displacement
Displacement Liters:
2.0 L
Performance Evo Viii
Horsepower Usd Ps:
Approx. 271 hp (202 kW) to 280 hp (209 kW) depending on market and specific model variant
Torque Usd Nm:
Approx. 273 lb-ft (370 Nm) to 280 lb-ft (380 Nm)
Performance Evo Ix
Horsepower Usd Ps:
Approx. 286 hp (213 kW) to 291 hp (217 kW) depending on market and specific model variant
Torque Usd Nm:
Approx. 289 lb-ft (392 Nm) to 300 lb-ft (407 Nm)
Fuel System
Injection:
Multi-point Fuel Injection (MPI) with Electronic Control Unit (ECU)
Fuel Type:
Unleaded Premium Gasoline (91 Octane or higher recommended)
Cooling System
Type:
Pressurized liquid cooling system with electric fan
🔧 Transmission
Standard
Type:
6-speed Manual Transaxle (Getrag Type)
Optional
Type:
Not typically offered on these performance variants
Features
Drivetrain:
All-Wheel Drive (AWD) with Active Center Differential (ACD) and Super Active Yaw Control (S-AYC) on certain models (e.g., MR, IX GSR)
Fluid Specifications
Manual Transaxle Fluid Type:
GL-4 SAE 75W-90 or equivalent (refer to manual for specific Mitsubishi OEM part numbers and precise specifications)
Transfer Case Fluid Type:
GL-4 SAE 75W-90 or equivalent (refer to manual for specific Mitsubishi OEM part numbers and precise specifications)
Rear Differential Fluid Type:
GL-5 SAE 80W-90 or equivalent (refer to manual for specific Mitsubishi OEM part numbers and precise specifications)
📐 Dimensions
Exterior
Length Mm:
Approx. 4400 mm (173.2 inches)
Width Mm:
Approx. 1770 mm (69.7 inches)
Height Mm:
Approx. 1400 mm (55.1 inches)
Wheelbase Mm
Wheelbase:
Approx. 2630 mm (103.5 inches)
Weights
Curb Weight Kg:
Approx. 1450 kg (3197 lbs) to 1500 kg (3307 lbs) depending on trim and options
🛡️ Safety Features
Ratings
NHTSA Frontal Impact:
Not extensively tested by NHTSA for these specific years/models, but generally considered robust.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Active Stability Control (ASC) often standard or optional
AWD System:
Advanced electronically controlled All-Wheel Drive with ACD/AYC for enhanced traction and handling.
Passive Features
Airbags:
Front airbags, often side airbags available or standard on higher trims.
Seatbelts:
3-point seatbelts with pretensioners and load limiters
Srs:
Supplemental Restraint System (SRS) covering airbags and associated sensors.
💡 Technology Features
Infotainment
Audio System:
Factory premium audio systems often included CD players, AM/FM radio, and sometimes premium speaker setups. Manual covers basic audio system diagnostics and repair.
Driver Assistance
Traction Control:
Active Stability Control (ASC) and sophisticated AWD management (ACD/AYC) provide significant driver assistance in various conditions.
Connectivity
Interior Features:
Manual covers interior electronics, including power windows, door locks, and climate control systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 to 7,500 miles (6,000 to 12,000 km) or 6-12 months, depending on driving conditions (refer to manual for specific recommendation).
Spark Plug Replacement:
Typically around 30,000 to 60,000 miles (48,000 to 96,000 km), depending on spark plug type (Iridium recommended).
Timing Belt Replacement:
Crucial for the 4G63 engine. Typically every 60,000 to 90,000 miles (96,000 to 144,000 km). This manual will detail the procedure and recommended parts.
Fluid Specifications
Engine Oil Type:
API SG or SH, ACEA A2 or A3, SAE 0W-30, 5W-30, 10W-30, or 10W-40 (viscosity based on ambient temperature). Refer to manual for precise OEM recommendations and capacities.
Coolant Type:
Ethylene Glycol based coolant (50/50 mix with distilled water). Refer to manual for specific Mitsubishi Super Long Life Coolant (MS-9764 or equivalent) and capacity.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid
Known Issues
Engine:
Oil consumption, turbocharger wear, piston ring land failures in heavily modified engines, valve stem seal wear. Manual provides diagnostic steps.
Drivetrain:
Wear on ACD/AYC components, differential issues with aggressive driving or improper fluid maintenance. Manual covers diagnosis and repair.
Suspension And Brakes:
Worn bushings, brake fade under extreme use, strut wear. Manual details inspection and replacement procedures.
📚 Vehicle History
Brand Heritage
Motorsport Legacy:
Deep roots in World Rally Championship (WRC), with the Lancer Evolution being a dominant force for many years, earning it the 'Evo' moniker.
Model Evolution
Evolution Viii Introduction:
Introduced in 2003 in the US market, building on the Evo VII's platform with significant mechanical and chassis refinements.
Evolution Ix Introduction:
Introduced in 2005, featuring the MIVEC engine for improved performance and efficiency, along with revised aerodynamics and styling.
Production
Manufacturing Location:
Japan
Production Years
Evo Viii Production Span:
2003-2005
Evo Ix Production Span:
2005-2007 (though this manual covers the 2005 model year)
🏆 Awards & Recognition
Recognitions
Automotive Press:
Consistently praised by automotive journalists for its performance, handling, and motorsport pedigree. Frequently ranked among the best performance cars of its era.
Certifications
Performance Ratings:
High marks for acceleration, braking, and cornering capabilities in contemporary reviews.
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