🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer / Lancer Wagon Year: 2004 Codes Chassis Codes: CSA (Sedan), CSW (Wagon) Platform: Mitsubishi CS Platform 👋 Introduction Market Position Segment: Compact sedan and wagon, competing in a highly saturated segment known for value and reliability. Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier/Cobalt, Nissan Sentra. Key Features Value Proposition: The 2004 Lancer offered a compelling blend of affordability, distinctive styling (especially the Ralliart versions), and generally good mechanicals, making it a popular choice for budget-conscious buyers and enthusiasts alike. Manual Importance: This manual is essential for maintaining the vehicle's performance, addressing potential issues, and ensuring longevity, especially for owners performing their own maintenance or repairs. 📋 Manual Details Coverage Areas Market Coverage: North America, Europe, Australia (likely, based on bilingual aspect and model commonality) Engine Coverage: All specified engines for 2004 Lancer/Lancer Wagon Trim Level Coverage: All trim levels included Page Count Estimated Page Count: Extensive, likely over 1000 pages given the 'complete' description and bilingual format. Manual Type Type: Workshop Repair Service Manual Language Languages: English and Spanish Format Format: Digital (likely PDF, implied by typical sales of such manuals) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, crankshaft, pistons, connecting rods, lubrication system, cooling system. Engine Electrical: Ignition system, fuel injection system (MPI), emission control systems, starting system, charging system, engine control module (ECM). Transmission: Manual transmission (5-speed), Automatic transmission (4-speed INVECS-II), including clutch, torque converter, valve body, and shift control. Drivetrain: Front-wheel drive (FWD), All-wheel drive (AWD - for specific models/trims), driveshafts, CV joints, differentials. Suspension: Front suspension (MacPherson strut), Rear suspension (Multi-link beam for wagon, independent for sedan variants), shock absorbers, springs, bushings. Steering: Power steering system (hydraulic or electric assist), steering column, tie rods, steering gear. Brakes: Front disc brakes, Rear drum or disc brakes, Anti-lock Braking System (ABS), brake hydraulics, parking brake. Electrical System: 12V battery system, alternator, starter motor, lighting (headlights, taillights, interior), power windows, power locks, wipers, horn. Body And Interior: Body panel removal and installation, doors, hood, trunk/tailgate, bumpers, seats, dashboard, trim panels, HVAC system. Climate Control: Air conditioning (A/C) system, heater, ventilation, blower motor, refrigerant. Safety Systems: Airbag system, seatbelt pre-tensioners, Supplemental Restraint System (SRS) diagnostics. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections and replacement. Diagnostic Troubleshooting: Step-by-step troubleshooting guides for common symptoms and DTC (Diagnostic Trouble Code) interpretation. Component Repair Rebuild: Detailed instructions for repairing or rebuilding major components like engine, transmission, brakes, and suspension. Electrical Diagnostics: Wiring diagrams, component testing procedures, circuit analysis. Specifications And Tolerances: Torque specifications, clearances, wear limits, and critical measurement data for all components. Alignment And Balancing: Wheel alignment specifications, balancing procedures. Lubrication And Capacities: Fluid types, capacities, and lubrication points for all systems. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission overhauls, including electrical system diagnosis. Diagnostic Tools: References to factory diagnostic tools (e.g., MUT-III) and generic OBD-II scanners for troubleshooting. Special Tools: Identification and usage of specialized tools required for specific repair procedures. 📊 Manual Specifications File Format Format: PDF (highly probable for digital sales), ensuring searchability and ease of navigation. Print Quality Quality: High resolution, clear diagrams, and legible text suitable for printing. Binding Type Type: N/A (for digital format), but if printed, would typically be spiral-bound or perfect-bound for usability in a workshop. Paper Type Type: N/A (for digital format), but typically high-quality, durable paper for printed manuals used in garages. ⚙️ Engine Specifications Primary Engine Engine Code 1: 4G63 (2.0L SOHC) Engine Code 2: 4G18 (1.6L SOHC) Engine Code 3: 4G94 (2.4L SOHC - likely for higher trims or specific markets) Performance Horsepower 2.0L: Approx. 120-135 hp (depending on specific market tune) Torque 2.0L: Approx. 130-140 lb-ft Horsepower 1.6L: Approx. 100-105 hp Torque 1.6L: Approx. 105-110 lb-ft Horsepower 2.4L: Approx. 150-165 hp Torque 2.4L: Approx. 150-170 lb-ft Fuel System Fuel Delivery: Electronic Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 octane minimum recommended) Emissions Control: Catalytic converter, EGR system, Oxygen sensors (O2 sensors), EVAP system. 🔧 Transmission Standard Type Sedan: 5-speed Manual Transmission Optional Type Sedan Wagon: 4-speed Automatic Transmission (INVECS-II) Features AWD Option: Available on certain trims/models, often paired with AWD viscous coupling center differential. Manual Fluid Spec: API GL-4 gear oil (specific viscosity to be confirmed in manual, likely 75W-90 or 80W-90). Automatic Fluid Spec: Diamond SP III (or equivalent ATF) 📐 Dimensions Exterior Wheelbase Sedan: Approx. 103.1 inches (2619 mm) Wheelbase Wagon: Approx. 103.1 inches (2619 mm) Length Sedan: Approx. 177.1 inches (4498 mm) Length Wagon: Approx. 179.5 inches (4560 mm) Width: Approx. 67.3 inches (1709 mm) Height Sedan: Approx. 55.1 inches (1400 mm) Height Wagon: Approx. 57.1 inches (1450 mm) Cargo Cargo Volume Sedan: Approx. 12.4 cu ft (351 L) Cargo...