Mitsubushi MONTERO PAJERO 2006 Service Repair Manual
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๐ท๏ธ Basic Information Identification Make: Mitsubishi Model: Montero Pajero Year: 2006 Codes Platform: Third Generation (V70/V80 Series) ๐ Introduction Market Position Segment: Full-size SUV, renowned for off-road capability and durability. Competitive Analysis Competitors 2006: Toyota 4Runner, Nissan Pathfinder, Ford Explorer, Chevrolet TrailBlazer, Jeep Grand Cherokee. Key Features Appeal: Body-on-frame construction, advanced Super Select 4WD-II system, robust powertrains, comfortable interior for its class, impressive off-road prowess. Manual Usefulness User Base: DIY enthusiasts, independent repair shops, professional mechanics. ๐ Manual Details Coverage Areas Systems: Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, HVAC, Electrical, Body, Fuel System, Exhaust, Cooling System, Lubrication System, Ignition System, Starting System, Charging System, Interior, Exterior Trim, Body Panels, Chassis Components. Procedures: General Maintenance, Troubleshooting, Diagnostics, Engine Overhaul, Engine Rebuilding, Component Replacement, Suspension Repair, Brake Service, Transmission Service (in-car and removal/installation), Electrical System Repair, Air Conditioning Service, U-Joint and CV-Joint Service, Timing Belt Service, Front End Alignment. Page Count Estimated Pages: 1500+ Manual Type Type: Factory Authorized Service Manual / Repair Manual Language Language: English Format Format: Digital (PDF) ๐ Manual Coverage Systems Covered Powertrain: Engine mechanicals, fuel delivery, ignition, cooling, lubrication, exhaust, engine control systems, manual transmission, automatic transmission, transfer case, front and rear differentials, driveshafts, CV joints. Chassis: Front and rear suspension (independent/solid axle depending on configuration), steering system, brake system (including ABS), wheels, tires. Body And Electrical: Body structure, exterior panels, interior trim, HVAC system, power windows/locks, lighting, instrumentation, audio system, wiring diagrams, diagnostic trouble trees for electrical components. Procedures Included Diagnostic Procedures: Computer diagnostic trouble tree charts, symptom-based troubleshooting, specific component diagnostics, fault code interpretation. Repair Procedures: Step-by-step instructions for disassembly, repair, and reassembly of all major vehicle systems, including engine rebuild, transmission overhauls, suspension component replacement, brake caliper service, etc. Maintenance Procedures: Scheduled maintenance items, fluid changes, filter replacements, belt inspections and replacements, lubrication points. Technical Depth Depth: Comprehensive, from basic fluid checks and filter replacements to complete engine overhauls, transmission rebuilding, and in-depth electrical system diagnostics. Illustrations: Detailed illustrations, diagrams, exploded views, and step-by-step visual aids for all procedures. ๐ Manual Specifications File Format Searchability: Fully searchable PDF content for quick information retrieval. Printability: Printable pages for hands-on use in a workshop environment. Print Quality Resolution: High-resolution graphics and text for clarity. Binding Type Binding: N/A (Digital format) Paper Type Paper: N/A (Digital format) โ๏ธ Engine Specifications Primary Engine Engine Code: 6G72 (3.0L V6 SOHC MPI) Displacement: 2972 cc (3.0 Liters) Bore X Stroke: 91.1 mm x 76.0 mm Compression Ratio: 8.9:1 Horsepower: Approx. 177 hp @ 5250 RPM (may vary slightly by market) Torque: Approx. 185 lb-ft @ 4000 RPM (may vary slightly by market) Performance Timing Drive: Timing Belt Fuel System Induction: Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Cooling System Coolant Capacity: Approx. 8.0 Liters (8.5 Quarts) Lubrication System Oil Capacity: Approx. 4.5 Liters (4.8 Quarts) with filter change Recommended Oil: API SJ or SL classification, SAE 5W-30 or 10W-30 viscosity (refer to owner's manual for specific climate recommendations) ๐ง Transmission Standard Type: 5-Speed Manual (Select Markets/Trims) Optional Type: 4-Speed Automatic with Electronic Control (INVECS-II) Features Drivetrain: Super Select 4WD-II system (selectable 2WD High, 4WD High, 4WD High with Locked Center Diff, 4WD Low with Locked Center Diff). Automatic Fluid Capacity: Approx. 7.6 Liters (8.0 Quarts) for fill, significantly more for full overhaul. Type: DIA-QUEEN ATF-SP III or equivalent ๐ Dimensions Exterior Length: Approx. 4,705 mm (185.2 in) Width: Approx. 1,845 mm (72.6 in) Height: Approx. 1,780 mm (70.1 in) Wheelbase: Approx. 2,780 mm (109.4 in) Weights Curb Weight: Approx. 1,900 kg - 2,050 kg (4,189 lbs - 4,519 lbs), varies by trim and equipment. Gross Vehicle Weight Rating: Approx. 2,630 kg (5,800 lbs) ๐ก๏ธ Safety Features Ratings NHTSA Front Rollover: 4/5 stars (for 2006 model, based on available data for similar models/generations). Active Features Braking: 4-wheel disc brakes, Anti-lock Braking System (ABS). Traction Control: Active Traction Control (ATC) available on some models. Passive Features Airbags: Front dual-stage airbags, available front side-impact airbags and curtain airbags. Body Structure: Reinforced impact safety bars in doors, crumple zones. ๐ก Technology Features Infotainment Audio System: Factory fitted AM/FM/CD audio system, with optional premium sound systems and navigation units in higher trims. Driver Assistance ABS: Standard Anti-lock Braking System (ABS). Traction Control: Optional Active Traction Control (ATC) and Electronic Stability Control (ESC) on select models/markets. Connectivity Auxiliary Input: Not commonly equipped from factory; aftermarket solutions may exist. ๐ง Maintenance Service Intervals Oil Change: Every 7,500 miles (12,000 km) or 6 months, whichever comes first. (Consult manual for severe driving conditions). Timing Belt: Recommended replacement every 60,000 miles (96,000 km) or 4 years. Critical component, failure can cause severe engine damage. Spark Plugs: Inspect at 30,000 miles (48,000 km), replace as needed (Iridium type typically have longer life). Fluid Specifications Brake Fluid: DOT 3 or DOT 4 brake fluid. Power Steering Fluid: Use genuine Mitsubishi...
General Maintenance, Troubleshooting, Diagnostics, Engine Overhaul, Engine Rebuilding, Component Replacement, Suspension Repair, Brake Service, Transmission Service (in-car and removal/installation), Electrical System Repair, Air Conditioning Service, U-Joint and CV-Joint Service, Timing Belt Service, Front End Alignment.
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Factory Authorized Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
๐ Manual Coverage
Systems Covered
Powertrain:
Engine mechanicals, fuel delivery, ignition, cooling, lubrication, exhaust, engine control systems, manual transmission, automatic transmission, transfer case, front and rear differentials, driveshafts, CV joints.
Chassis:
Front and rear suspension (independent/solid axle depending on configuration), steering system, brake system (including ABS), wheels, tires.
Body And Electrical:
Body structure, exterior panels, interior trim, HVAC system, power windows/locks, lighting, instrumentation, audio system, wiring diagrams, diagnostic trouble trees for electrical components.
Procedures Included
Diagnostic Procedures:
Computer diagnostic trouble tree charts, symptom-based troubleshooting, specific component diagnostics, fault code interpretation.
Repair Procedures:
Step-by-step instructions for disassembly, repair, and reassembly of all major vehicle systems, including engine rebuild, transmission overhauls, suspension component replacement, brake caliper service, etc.
Maintenance Procedures:
Scheduled maintenance items, fluid changes, filter replacements, belt inspections and replacements, lubrication points.
Technical Depth
Depth:
Comprehensive, from basic fluid checks and filter replacements to complete engine overhauls, transmission rebuilding, and in-depth electrical system diagnostics.
Illustrations:
Detailed illustrations, diagrams, exploded views, and step-by-step visual aids for all procedures.
๐ Manual Specifications
File Format
Searchability:
Fully searchable PDF content for quick information retrieval.
Printability:
Printable pages for hands-on use in a workshop environment.
Print Quality
Resolution:
High-resolution graphics and text for clarity.
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper:
N/A (Digital format)
โ๏ธ Engine Specifications
Primary Engine
Engine Code:
6G72 (3.0L V6 SOHC MPI)
Displacement:
2972 cc (3.0 Liters)
Bore X Stroke:
91.1 mm x 76.0 mm
Compression Ratio:
8.9:1
Horsepower:
Approx. 177 hp @ 5250 RPM (may vary slightly by market)
Approx. 4.5 Liters (4.8 Quarts) with filter change
Recommended Oil:
API SJ or SL classification, SAE 5W-30 or 10W-30 viscosity (refer to owner's manual for specific climate recommendations)
๐ง Transmission
Standard
Type:
5-Speed Manual (Select Markets/Trims)
Optional
Type:
4-Speed Automatic with Electronic Control (INVECS-II)
Features
Drivetrain:
Super Select 4WD-II system (selectable 2WD High, 4WD High, 4WD High with Locked Center Diff, 4WD Low with Locked Center Diff).
Automatic Fluid
Capacity:
Approx. 7.6 Liters (8.0 Quarts) for fill, significantly more for full overhaul.
Type:
DIA-QUEEN ATF-SP III or equivalent
๐ Dimensions
Exterior
Length:
Approx. 4,705 mm (185.2 in)
Width:
Approx. 1,845 mm (72.6 in)
Height:
Approx. 1,780 mm (70.1 in)
Wheelbase:
Approx. 2,780 mm (109.4 in)
Weights
Curb Weight:
Approx. 1,900 kg - 2,050 kg (4,189 lbs - 4,519 lbs), varies by trim and equipment.
Gross Vehicle Weight Rating:
Approx. 2,630 kg (5,800 lbs)
๐ก๏ธ Safety Features
Ratings
NHTSA Front Rollover:
4/5 stars (for 2006 model, based on available data for similar models/generations).
Active Features
Braking:
4-wheel disc brakes, Anti-lock Braking System (ABS).
Traction Control:
Active Traction Control (ATC) available on some models.
Passive Features
Airbags:
Front dual-stage airbags, available front side-impact airbags and curtain airbags.
Body Structure:
Reinforced impact safety bars in doors, crumple zones.
๐ก Technology Features
Infotainment
Audio System:
Factory fitted AM/FM/CD audio system, with optional premium sound systems and navigation units in higher trims.
Driver Assistance
ABS:
Standard Anti-lock Braking System (ABS).
Traction Control:
Optional Active Traction Control (ATC) and Electronic Stability Control (ESC) on select models/markets.
Connectivity
Auxiliary Input:
Not commonly equipped from factory; aftermarket solutions may exist.
๐ง Maintenance
Service Intervals
Oil Change:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first. (Consult manual for severe driving conditions).
Timing Belt:
Recommended replacement every 60,000 miles (96,000 km) or 4 years. Critical component, failure can cause severe engine damage.
Spark Plugs:
Inspect at 30,000 miles (48,000 km), replace as needed (Iridium type typically have longer life).
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
Use genuine Mitsubishi power steering fluid or an equivalent Dexron II/III ATF.
Transfer Case Fluid:
API GL-4 SAE 75W-90 gear oil.
Differential Fluid:
API GL-5 SAE 80W-90 gear oil.
Known Issues
Engine Cooling:
Potential for thermostat failure and radiator leaks. Regular coolant flushes are essential.
Suspension Components:
Wear on ball joints, tie rod ends, and bushings can occur with high mileage and off-road use, leading to steering looseness or uneven tire wear.
Exhaust System:
Corrosion on exhaust components, particularly in regions with road salt.
Window Regulators:
Power window regulators can be a point of failure over time.
๐ Vehicle History
Brand Heritage
Off Road Legacy:
Mitsubishi has a long-standing history and reputation for off-road vehicles, with the Pajero lineage dating back to 1976 and significant success in events like the Dakar Rally.
Model Evolution
Generation Details:
The 2006 model represents the latter part of the third generation (1999-2006), characterized by its monocoque chassis with integrated ladder frame (unibody construction with enhanced rigidity), independent front suspension for better on-road manners compared to older generations, and advanced electronic 4WD systems.
Production
Manufacturing Locations:
Primarily Japan (Okazaki Plant), with significant assembly also conducted in other global locations depending on market.
๐ Awards & Recognition
Recognitions
Off Road Capability:
Consistently praised in automotive reviews and by owners for its robust off-road performance and the effectiveness of its Super Select 4WD system.