🏷️ Basic Information Identification Make: Mitsubishi Model: Montero Sport Year: 2004 Codes Chassis Code: K80/K90 Series Engine Code Primary: 6G74 (3.5L V6 SOHC MPI) Engine Code Secondary: 4G64 (2.4L I4 SOHC MPI) - Less common for this year/market, but possible 👋 Introduction Market Position Segment: Mid-size SUV / Sport Utility Truck (coupe utility derivative) Target Audience: Families, off-road enthusiasts, individuals seeking a rugged and capable utility vehicle. Competitive Analysis Key Competitors: Toyota 4Runner, Nissan Pathfinder, Ford Explorer, Jeep Grand Cherokee, Chevrolet TrailBlazer. Key Features Off Road Capability: Body-on-frame construction, available Super Select II 4WD system with locking center differential and low-range gearing. Engine Options: Robust V6 engine known for torque and towing capacity. Durability: Renowned for its robust build quality and reliability in demanding conditions. 📋 Manual Details Coverage Areas General Coverage: Complete factory service and repair information for the 2004 Mitsubishi Montero Sport. Page Count Estimated Pages: Hundreds (specific count varies by content, typically 1000+ for comprehensive factory manuals). Manual Type Type: Factory Service Manual (FSM) / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, engine control system (ECU), transmission (automatic and manual). Chassis: Suspension (front and rear), steering system, braking system (ABS included), driveline (4WD system, differentials). Body: Body construction, exterior trim, interior trim, HVAC system, power accessories (windows, locks, mirrors), seats, airbags. Electrical: Wiring diagrams, charging system, starting system, lighting system, instrument cluster, audio system, power distribution, fuses and relays. Procedures Included Maintenance: Routine maintenance checks, fluid changes, filter replacements, lubrication points. Repair: Component removal, disassembly, inspection, repair, reassembly, and installation procedures. Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), symptoms and probable causes, diagnostic flowcharts. Specifications: Torque specifications, clearances, measurements, fluid capacities, electrical specifications. Technical Depth Depth: Comprehensive, covering everything from basic fluid checks to complete engine and transmission rebuilds, including advanced diagnostic procedures and electrical system troubleshooting. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Print Quality Quality: High-resolution, allowing for clear printing of all diagrams, schematics, and text. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Recommendation: N/A (Digital PDF format, printable on standard paper) Searchability Text Search: Searchable text within the PDF document for quick information retrieval. ⚙️ Engine Specifications Primary Engine Engine Code: 6G74 Configuration: 3.5L (3497cc) V6, SOHC (Single Overhead Camshaft), 24 Valves Bore X Stroke: 94.0 mm x 84.0 mm (3.70 in x 3.31 in) Compression Ratio: 8.5:1 Horsepower: Approx. 195-200 hp @ 5000-5200 rpm (market dependent) Torque: Approx. 220-225 lb-ft @ 3500-4000 rpm (market dependent) Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 octane recommended) Ignition System Type: Distributorless Ignition System (DIS) with Coil-on-Plug (COP) or coil packs. 🔧 Transmission Standard Type: 4-Speed Automatic (V4A51) Optional Type: 5-Speed Manual (R5M21) Features 4Wd System Integration: Integrated with the Super Select II 4WD system (on most models). Fluid Specification Automatic Transmission Fluid: DIAQUEEN ATF-J2 or equivalent Manual Transmission Fluid: API GL-4, SAE 75W-90 or 80W-90 gear oil 📐 Dimensions Exterior Length: Approx. 179.9 inches (4570 mm) Width: Approx. 71.3 inches (1811 mm) Height: Approx. 66.3 inches (1684 mm) Wheelbase: Approx. 106.7 inches (2710 mm) Ground Clearance: Approx. 8.3 inches (211 mm) Weights Curb Weight: Approx. 4000-4400 lbs (1814-2000 kg), varies by trim and drivetrain. Towing Capacity: Up to 5,000 lbs (2268 kg) (with proper towing equipment and trailer brake control) 🛡️ Safety Features Ratings NHTSA Frontal Crash: 4-Star Driver, 5-Star Passenger (for 2003 model, indicative for 2004) IIHS Side Impact: Good (for comparable models in the era, specific 2004 Montero Sport rating may vary) Active Features ABS: Standard Anti-lock Braking System (ABS). Traction Control: Available Traction Control System (TCS) on some trims. Passive Features Airbags: Driver and front passenger airbags. Seatbelts: Three-point seat belts with pretensioners. Child Seat Anchors: LATCH (Lower Anchors and Tethers for Children) system. 💡 Technology Features Infotainment Audio System: AM/FM stereo with CD player, available with premium audio and subwoofer (Rockford Fosgate on some trims). Navigation: Optional factory navigation system available on higher trims. Driver Assistance Cruise Control: Standard cruise control. Connectivity Power Outlets: 12V power outlets for accessory charging. 🔧 Maintenance Service Intervals Oil Change: Every 3,750 miles (6,000 km) or 3 months, whichever comes first, under normal driving conditions. Severe conditions may require more frequent changes. Air Filter Replacement: Every 15,000 miles (24,000 km) or 12 months. Spark Plugs: 105,000 miles (168,000 km) for Iridium type (if equipped), consult manual for specific type. Timing Belt: This engine (6G74) uses a timing belt. Recommended replacement interval is typically 90,000 miles (144,000 km) or 7 years. Crucial to adhere to this to prevent catastrophic engine damage. Fluid Specifications Engine Oil: API SJ or SL, SAE 5W-30 or 10W-30 (depending on climate), 4.6 US qt (4.4 L) with filter for...