🏷️ Basic Information Identification Make: Mitsubishi Model: Montero Sport Year: 2003 Codes Platform Code: K80/K90 Series (Second Generation) 👋 Introduction Market Position Segment: Mid-size SUV / Sport Utility Truck Target Audience: Enthusiast owners, independent repair shops, DIY mechanics Competitive Analysis Competitors 2003: Toyota 4Runner, Nissan Pathfinder, Ford Explorer, Jeep Grand Cherokee Key Features Usp: Robust body-on-frame construction, capable 4WD system, reliable V6 powertrains, strong value proposition in its class. 📋 Manual Details Coverage Areas Primary Coverage: North America Secondary Coverage: Global markets with similar specifications Page Count Estimated Page Count: Over 1500 Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Powertrain: Engine (3.0L, 3.5L V6), Transmission (Automatic, Manual), Transfer Case, Drivetrain (4WD/AWD systems) Chassis: Suspension (Front Independent, Rear Multi-link), Steering, Brakes (ABS, Hydraulic Systems), Wheels and Tires Electrical: Ignition System, Fuel System Controls, Charging System, Lighting, HVAC Controls, Body Electronics, ECU/PCM Diagnostics Body: Body Panels, Doors, Glass, Interior Trim, Seats, Exterior Trim, Bumpers Engine Management: Engine control unit (ECU) operation, sensor inputs/outputs, diagnostic trouble codes (DTCs) related to engine performance. Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and changes, belt inspections and replacement, spark plug replacement Repair: Engine component replacement (pistons, valves, seals), transmission overhaul, brake caliper and rotor replacement, suspension linkage repair, electrical component troubleshooting and replacement Diagnostics: OBD-II diagnostic codes, trouble shooting flowcharts, sensor testing, actuator testing Specifications: Torque specifications, clearances, fluid capacities, electrical specifications (resistance, voltage) Troubleshooting: Step-by-step diagnostic procedures for common drivability, electrical, and mechanical faults. Rebuilding: Detailed instructions for engine component rebuilding (e.g., cylinder head, crankshaft, connecting rods) and transmission rebuilding. Alignment Specifications: Wheel alignment angles (camber, caster, toe) and specifications. Technical Depth Depth: Comprehensive: From basic preventative maintenance to complete engine and transmission rebuilds, including advanced electrical diagnostics. Wiring Diagrams: Extensive electrical wiring diagrams for all vehicle systems. Diagnostic Tools: Guidance on using diagnostic tools like scan tools and multimeters for troubleshooting. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Print Quality Resolution: High resolution, suitable for printing Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper Quality: Not Applicable (Digital Download) Searchability Text Search: Fully searchable text for quick information retrieval ⚙️ Engine Specifications Primary Engine Engine Code 1: 6G72 Engine Description 1: 3.0L SOHC V6 MIVEC Displacement 1: 2972 cc Bore X Stroke 1: 91.1 mm x 76.0 mm Compression Ratio 1: 8.8:1 Horsepower 1: 177 hp @ 5500 rpm (approx.) Torque 1: 180 lb-ft @ 4500 rpm (approx.) Secondary Engine Engine Code 2: 6G75 Engine Description 2: 3.5L SOHC V6 MIVEC Displacement 2: 3497 cc Bore X Stroke 2: 93.0 mm x 85.8 mm Compression Ratio 2: 8.8:1 Horsepower 2: 200 hp @ 5000 rpm (approx.) Torque 2: 225 lb-ft @ 3500 rpm (approx.) Fuel System Injection Type: Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Transmission Type Standard: 4-Speed Automatic Optional Transmission Type Optional: 5-Speed Manual (less common) Features Drivetrain Options: Rear-Wheel Drive (RWD), Super Select II 4WD System Fluid Specifications Automatic Transmission Fluid: Mitsubishi Diaqueen ATF-SP II M or equivalent Dexron III Manual Transmission Fluid: API GL-4 SAE 75W-90 gear oil 📐 Dimensions Exterior Length: Approx. 4680 mm (184.3 inches) Width: Approx. 1775 mm (69.9 inches) Height: Approx. 1740 mm (68.5 inches) Wheelbase: Approx. 2780 mm (109.4 inches) Ground Clearance: Approx. 200 mm (7.9 inches) Weights Curb Weight: Approx. 1900-2100 kg (4189-4630 lbs), varies by trim and drivetrain Gross Vehicle Weight Rating: Approx. 2600 kg (5732 lbs) 🛡️ Safety Features Ratings NHTSA Front Driver: Not extensively rated for this model year in all categories, but generally considered robust. NHTSA Front Passenger: Not extensively rated for this model year in all categories, but generally considered robust. Active Features ABS: Standard on most trims Traction Control: Available on some models Passive Features Airbags: Driver and front passenger airbags Seatbelts: Three-point seatbelts with pretensioners for front occupants Structural Features Body Construction: Reinforced steel ladder frame chassis 💡 Technology Features Infotainment Audio System: AM/FM/CD player, optional premium sound system with amplifier and subwoofer Climate Control: Manual or automatic climate control (HVAC) depending on trim level Driver Assistance Cruise Control: Standard on most trims Keyless Entry: Available on higher trims Connectivity Power Features: Power windows, power locks, power mirrors 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 6 months, whichever comes first (under normal driving conditions). Timing Belt Replacement: Every 60,000 to 90,000 miles or 5-7 years (critical for V6 engines, check manual for exact spec). Transmission Fluid Change: Every 30,000 to 60,000 miles, depending on driving conditions. Fluid Specifications Engine Oil Specification: SAE 5W-30 API SJ or SL, ILSAC GF-3 (check owner's manual for exact viscosity and certification) Engine Coolant: Mitsubishi Super Long Life Coolant (or equivalent ethylene glycol-based coolant with pink color) Brake Fluid: DOT 3 Known Issues Common...