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Mitsubishi Nimbus 1998-2003 Service Repair Workshop Manual

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$133.00
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$133.00
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Basic Information Identification Make: Mitsubishi Model: Nimbus Codes Chassis Code: N20W, N30W, N40W (varies by generation) Engine Codes: 4G63, 4G64 (specific codes depend on market and year) Introduction Market Position Segment: Compact/Mid-size MPV (Multi-Purpose Vehicle) / Wagon Target Audience: Families, individuals seeking versatile and practical transportation. Competitive Analysis Key Competitors: Toyota Ipsum/Picnic, Honda Odyssey (earlier generations), Nissan Prairie, Mazda MPV, Subaru Legacy Grand Wagon. Key Features Versatility: Spacious interior, flexible seating arrangements, practical cargo capacity. Powertrain Options: Reliable 4-cylinder engine options offering a balance of performance and fuel economy. Drivetrain Options: Available in Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) for enhanced traction. Value Proposition: Offered a competitive package of features, space, and reliability for its price point. Manual Details Coverage Areas Years Covered: 1998, 1999, 2000, 2001, 2002, 2003 Page Count Estimated Pages: 1500+ Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, disassembly, assembly, inspection, and torque specifications for engine components (cylinder head, block, pistons, crankshaft, camshafts, valves). Engine Management: Ignition system, fuel injection system (MPI/GDI depending on variant), emission control systems, diagnostic trouble codes (DTCs), sensor data interpretation. Transmission Automatic: Operation, diagnosis, overhaul, torque converter, valve body, clutch packs, gear sets, fluid capacities, and maintenance. Transmission Manual: Operation, diagnosis, overhaul, gear ratios, clutch system, fluid specifications, and maintenance. Drivetrain And Axles: Front-wheel drive (FWD), All-wheel drive (AWD) system components, differentials, driveshafts, CV joints, wheel bearings. Suspension: Front suspension (MacPherson strut, multi-link), rear suspension (independent multi-link), shock absorbers, springs, control arms, bushings, alignment specifications. Steering: Power steering system, hydraulic pump, steering rack/gearbox, tie rods, steering column, fluid specifications. Brakes: Front disc brakes, rear drum/disc brakes (depending on trim), ABS system components, hydraulic lines, master cylinder, calipers, brake pads, rotors, parking brake. Electrical System: 12V battery, charging system (alternator), starting system (starter motor), fuses, relays, wiring diagrams, lighting systems, power windows, locks, mirrors. Climate Control: HVAC system, air conditioning (A/C) compressor, refrigerant, evaporator, condenser, heater core, blower motor, control panel. Body And Frame: Chassis construction, body panels, doors, hood, tailgate, bumpers, glass replacement, trim removal, rust prevention. Interior Trim: Dashboard removal, seat upholstery, door panels, headliner, carpet replacement, interior components. Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, spark plug replacement, fuel filter replacement, coolant flush, transmission fluid change, brake fluid change. Troubleshooting: Diagnostic procedures for common and uncommon faults across all vehicle systems, symptom-based troubleshooting guides. Major Repairs: Engine rebuild, transmission overhaul, suspension component replacement, brake caliper and master cylinder replacement, electrical component repair. Component Replacement: Detailed step-by-step guides for replacing sensors, actuators, belts, hoses, water pump, thermostat, radiators, and more. Torque Specifications: Precise torque values for critical fasteners in engine, transmission, suspension, and chassis components. Wheel Alignment: Specifications for camber, caster, and toe angles for front and rear wheels. Tire And Wheel: Tire pressure recommendations, wheel torque, tire rotation procedures. Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission rebuilds. Includes diagnostic procedures and wiring diagrams. Diagrams And Illustrations: Extensive use of detailed diagrams, exploded views, and step-by-step illustrations to clarify complex procedures. Diagnostic Tools: Information on using OBD-II scanners, multimeters, and specialized tools for diagnosis and repair. Manual Specifications File Format File Type: Searchable PDF Print Quality: High-resolution, suitable for printing individual pages or sections. Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Engine Specifications Primary Engine Engine Code 1: 4G63 SOHC/DOHC Displacement 1: 2.0 Liters (1997 cc) Bore X Stroke 1: 85.0 mm x 88.0 mm Compression Ratio 1: 9.5:1 to 10.0:1 (depending on variant) Horsepower 1: 135 hp to 150 hp (approx.) Torque 1: 125 lb-ft to 135 lb-ft (approx.) Secondary Engine Engine Code 2: 4G64 SOHC Displacement 2: 2.4 Liters (2351 cc) Bore X Stroke 2: 86.5 mm x 100.0 mm Compression Ratio 2: 9.5:1 Horsepower 2: 145 hp to 165 hp (approx.) Torque 2: 145 lb-ft to 155 lb-ft (approx.) Performance Fuel Type: Unleaded Gasoline Fuel System Injection Type: Multi-Point Fuel Injection (MPI) / Gasoline Direct Injection (GDI) on some later variants Fuel Pressure: Refer to specific engine variant in manual Lubrication Oil Capacity With Filter: Approx. 4.5 - 5.0 US Quarts (4.3 - 4.7 Liters) - check manual for exact capacity Recommended Oil Viscosity: SAE 5W-30, 10W-30 (refer to owner's manual for climate-specific recommendations) Cooling System Coolant Capacity: Approx. 7.5 - 8.5 US Quarts (7.1 - 8.0 Liters) - check manual for exact capacity Coolant Type: Ethylene Glycol based antifreeze/coolant Transmission Standard Transmission Type 1: 4-Speed Automatic Transmission (F4A) Optional Transmission Type 2: 5-Speed Manual Transmission (W5M) Features AWD System: Viscous coupling center differential (on AWD models) for part-time or full-time power distribution. Fluid Specifications Automatic Transmission Fluid: Dexron III or equivalent (confirm exact specification in manual) Manual Transmission Fluid: API GL-4, SAE 75W-90 or 80W-90 gear...
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Mitsubishi Nimbus 1998-2003 Service Repair Workshop Manual
Basic Information
Identification
Make: Mitsubishi
Model: Nimbus
Codes
Chassis Code: N20W, N30W, N40W (varies by generation)
Engine Codes: 4G63, 4G64 (specific codes depend on market and year)
Introduction
Market Position
Segment: Compact/Mid-size MPV (Multi-Purpose Vehicle) / Wagon
Target Audience: Families, individuals seeking versatile and practical transportation.
Competitive Analysis
Key Competitors: Toyota Ipsum/Picnic, Honda Odyssey (earlier generations), Nissan Prairie, Mazda MPV, Subaru Legacy Grand Wagon.
Key Features
Versatility: Spacious interior, flexible seating arrangements, practical cargo capacity.
Powertrain Options: Reliable 4-cylinder engine options offering a balance of performance and fuel economy.
Drivetrain Options: Available in Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) for enhanced traction.
Value Proposition: Offered a competitive package of features, space, and reliability for its price point.
Manual Details
Coverage Areas
Years Covered: 1998, 1999, 2000, 2001, 2002, 2003
Page Count
Estimated Pages: 1500+
Manual Type
Type: Service Repair Workshop Manual
Language
Language: English
Format
Format: PDF Download
Manual Coverage
Systems Covered
Engine Mechanical: Complete overhaul, disassembly, assembly, inspection, and torque specifications for engine components (cylinder head, block, pistons, crankshaft, camshafts, valves).
Engine Management: Ignition system, fuel injection system (MPI/GDI depending on variant), emission control systems, diagnostic trouble codes (DTCs), sensor data interpretation.
Transmission Automatic: Operation, diagnosis, overhaul, torque converter, valve body, clutch packs, gear sets, fluid capacities, and maintenance.
Transmission Manual: Operation, diagnosis, overhaul, gear ratios, clutch system, fluid specifications, and maintenance.
Drivetrain And Axles: Front-wheel drive (FWD), All-wheel drive (AWD) system components, differentials, driveshafts, CV joints, wheel bearings.
Suspension: Front suspension (MacPherson strut, multi-link), rear suspension (independent multi-link), shock absorbers, springs, control arms, bushings, alignment specifications.
Steering: Power steering system, hydraulic pump, steering rack/gearbox, tie rods, steering column, fluid specifications.
Brakes: Front disc brakes, rear drum/disc brakes (depending on trim), ABS system components, hydraulic lines, master cylinder, calipers, brake pads, rotors, parking brake.
Electrical System: 12V battery, charging system (alternator), starting system (starter motor), fuses, relays, wiring diagrams, lighting systems, power windows, locks, mirrors.
Climate Control: HVAC system, air conditioning (A/C) compressor, refrigerant, evaporator, condenser, heater core, blower motor, control panel.
Body And Frame: Chassis construction, body panels, doors, hood, tailgate, bumpers, glass replacement, trim removal, rust prevention.
Interior Trim: Dashboard removal, seat upholstery, door panels, headliner, carpet replacement, interior components.
Procedures Included
Routine Maintenance: Oil and filter changes, air filter replacement, spark plug replacement, fuel filter replacement, coolant flush, transmission fluid change, brake fluid change.
Troubleshooting: Diagnostic procedures for common and uncommon faults across all vehicle systems, symptom-based troubleshooting guides.
Major Repairs: Engine rebuild, transmission overhaul, suspension component replacement, brake caliper and master cylinder replacement, electrical component repair.
Component Replacement: Detailed step-by-step guides for replacing sensors, actuators, belts, hoses, water pump, thermostat, radiators, and more.
Torque Specifications: Precise torque values for critical fasteners in engine, transmission, suspension, and chassis components.
Wheel Alignment: Specifications for camber, caster, and toe angles for front and rear wheels.
Tire And Wheel: Tire pressure recommendations, wheel torque, tire rotation procedures.
Technical Depth
Depth: Comprehensive, from basic maintenance to complete engine and transmission rebuilds. Includes diagnostic procedures and wiring diagrams.
Diagrams And Illustrations: Extensive use of detailed diagrams, exploded views, and step-by-step illustrations to clarify complex procedures.
Diagnostic Tools: Information on using OBD-II scanners, multimeters, and specialized tools for diagnosis and repair.
Manual Specifications
File Format
File Type: Searchable PDF
Print Quality: High-resolution, suitable for printing individual pages or sections.
Binding Type
Binding: N/A (Digital PDF)
Paper Type
Paper Type: N/A (Digital PDF)
Engine Specifications
Primary Engine
Engine Code 1: 4G63 SOHC/DOHC
Displacement 1: 2.0 Liters (1997 cc)
Bore X Stroke 1: 85.0 mm x 88.0 mm
Compression Ratio 1: 9.5:1 to 10.0:1 (depending on variant)
Horsepower 1: 135 hp to 150 hp (approx.)
Torque 1: 125 lb-ft to 135 lb-ft (approx.)
Secondary Engine
Engine Code 2: 4G64 SOHC
Displacement 2: 2.4 Liters (2351 cc)
Bore X Stroke 2: 86.5 mm x 100.0 mm
Compression Ratio 2: 9.5:1
Horsepower 2: 145 hp to 165 hp (approx.)
Torque 2: 145 lb-ft to 155 lb-ft (approx.)
Performance
Fuel Type: Unleaded Gasoline
Fuel System
Injection Type: Multi-Point Fuel Injection (MPI) / Gasoline Direct Injection (GDI) on some later variants
Fuel Pressure: Refer to specific engine variant in manual
Lubrication
Oil Capacity With Filter: Approx. 4.5 - 5.0 US Quarts (4.3 - 4.7 Liters) - check manual for exact capacity
Recommended Oil Viscosity: SAE 5W-30, 10W-30 (refer to owner's manual for climate-specific recommendations)
Cooling System
Coolant Capacity: Approx. 7.5 - 8.5 US Quarts (7.1 - 8.0 Liters) - check manual for exact capacity
Coolant Type: Ethylene Glycol based antifreeze/coolant
Transmission
Standard
Transmission Type 1: 4-Speed Automatic Transmission (F4A)
Optional
Transmission Type 2: 5-Speed Manual Transmission (W5M)
Features
AWD System: Viscous coupling center differential (on AWD models) for part-time or full-time power distribution.
Fluid Specifications
Automatic Transmission Fluid: Dexron III or equivalent (confirm exact specification in manual)
Manual Transmission Fluid: API GL-4, SAE 75W-90 or 80W-90 gear oil (confirm exact specification in manual)
Fluid Capacities
Automatic Transmission Capacity: Approx. 3.5 - 4.5 US Quarts (3.3 - 4.3 Liters) for fluid change (check manual for total capacity)
Manual Transmission Capacity: Approx. 2.0 - 2.5 US Quarts (1.9 - 2.4 Liters) (check manual for exact capacity)
Dimensions
Exterior
Length: Approx. 4520-4615 mm (depending on year and configuration)
Width: Approx. 1745 mm
Height: Approx. 1640-1655 mm
Wheelbase: Approx. 2640 mm
Ground Clearance: Approx. 150-160 mm (varies)
Weights
Curb Weight: Approx. 1450 - 1650 kg (depending on configuration)
Gross Vehicle Weight Rating Gvwr: Refer to vehicle's certification label
Cargo
Cargo Volume Rear Seats Up: Refer to owner's manual or specifications, typically substantial for an MPV
Cargo Volume Rear Seats Folded: Refer to owner's manual or specifications
Safety Features
Ratings
NHTSA Front Crash Test: Not specifically rated for this era of Japanese market MPVs; consult JNCAP if available.
IIHS Crash Test: Not specifically rated for this era of Japanese market MPVs; consult JNCAP if available.
Active Features
ABS: Anti-lock Braking System (ABS) - often standard on higher trims or optional.
Traction Control: Traction Control System (TCS) may be available on some models, particularly AWD variants.
Passive Features
Airbags: Driver and front passenger airbags (standard on most models).
Seatbelts: 3-point seatbelts with pretensioners for front occupants, 3-point or lap belts for rear occupants.
Child Seat Anchors: LATCH/ISOFIX anchor points are not standard in this generation; rely on seatbelt securing.
Technology Features
Infotainment
Audio System: Factory fitted AM/FM radio with CD player or cassette deck, with optional premium sound systems.
Display: Basic digital or analog displays for climate control and audio.
Driver Assistance
Cruise Control: Electronic cruise control system available on most models.
Connectivity
Auxiliary Input: Not typically present in factory systems of this era; aftermarket solutions exist.
Convenience Features
Power Accessories: Power windows, power door locks, power mirrors.
Keyless Entry: Available on some higher trim levels.
Maintenance
Service Intervals
Engine Oil And Filter Change: Every 7,500 to 10,000 miles (12,000 to 16,000 km) or 6-12 months, whichever comes first (check manual for specific intervals).
Air Filter Replacement: Every 15,000 to 30,000 miles (24,000 to 48,000 km) or as needed based on driving conditions.
Spark Plug Replacement: Every 30,000 to 60,000 miles (48,000 to 96,000 km), depending on spark plug type (platinum/iridium recommended for longer life).
Transmission Fluid Change Automatic: Every 30,000 to 50,000 miles (48,000 to 80,000 km) or 2-3 years. Filter replacement recommended during fluid change.
Transmission Fluid Change Manual: Every 40,000 to 60,000 miles (64,000 to 96,000 km) or 3-4 years.
Coolant Replacement: Every 30,000 to 50,000 miles (48,000 to 80,000 km) or 2-3 years.
Brake Fluid Replacement: Every 2 to 3 years, regardless of mileage, due to hygroscopic nature.
Fluid Specifications
Power Steering Fluid: Dexron II/III or equivalent power steering fluid (confirm in manual).
Brake Fluid Type: DOT 3 or DOT 4 (confirm in manual)
Known Issues
Engine Mounts: Wear and tear on engine and transmission mounts leading to vibration at idle or during acceleration.
Cv Axle Boots: Tearing of CV joint boots leading to grease leakage and potential joint damage.
Automatic Transmission Harsh Shifting: Solenoid issues or worn internal components in the automatic transmission can cause harsh shifting or delayed engagement.
Suspension Wear: Worn ball joints, tie rod ends, and bushings can lead to steering looseness and uneven tire wear.
Exhaust System Corrosion: Rust and corrosion, especially in humid climates, affecting exhaust pipes, mufflers, and catalytic converters.
Window Regulator Failure: Power window regulators can fail over time, causing windows to drop or operate intermittently.
Vehicle History
Brand Heritage
Parent Company: Mitsubishi Motors Corporation (Japan)
Model Evolution
First Generation Start: 1990
Current Generation End: 2003
Key Changes 1998-2003: Primarily cosmetic updates, interior refinements, and potential introduction of new features or engine variants across the model run.
Production
Production Location: Japan (primarily)
Market Availability: Primarily sold in Japan, with limited grey market imports to other regions.
Awards & Recognition
Recognitions
Segment Recognition: The Nimbus was recognized for its practicality and family-friendly design within the Japanese domestic market (JDM).
Ratings
Consumer Reports: Reliability ratings varied by model year and specific powertrain. Consult historical consumer reports for detailed analysis.
Certifications
Emissions Standards: Compliant with Japanese domestic emissions standards for the respective production years (e.g., LEV - Low Emission Vehicle).
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