Mitsubishi Nimbus 1998-2003 Service Repair Workshop Manual
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Basic Information Identification Make: Mitsubishi Model: Nimbus Codes Chassis Code: N20W, N30W, N40W (varies by generation) Engine Codes: 4G63, 4G64 (specific codes depend on market and year) Introduction Market Position Segment: Compact/Mid-size MPV (Multi-Purpose Vehicle) / Wagon Target Audience: Families, individuals seeking versatile and practical transportation. Competitive Analysis Key Competitors: Toyota Ipsum/Picnic, Honda Odyssey (earlier generations), Nissan Prairie, Mazda MPV, Subaru Legacy Grand Wagon. Key Features Versatility: Spacious interior, flexible seating arrangements, practical cargo capacity. Powertrain Options: Reliable 4-cylinder engine options offering a balance of performance and fuel economy. Drivetrain Options: Available in Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) for enhanced traction. Value Proposition: Offered a competitive package of features, space, and reliability for its price point. Manual Details Coverage Areas Years Covered: 1998, 1999, 2000, 2001, 2002, 2003 Page Count Estimated Pages: 1500+ Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, disassembly, assembly, inspection, and torque specifications for engine components (cylinder head, block, pistons, crankshaft, camshafts, valves). Engine Management: Ignition system, fuel injection system (MPI/GDI depending on variant), emission control systems, diagnostic trouble codes (DTCs), sensor data interpretation. Transmission Automatic: Operation, diagnosis, overhaul, torque converter, valve body, clutch packs, gear sets, fluid capacities, and maintenance. Transmission Manual: Operation, diagnosis, overhaul, gear ratios, clutch system, fluid specifications, and maintenance. Drivetrain And Axles: Front-wheel drive (FWD), All-wheel drive (AWD) system components, differentials, driveshafts, CV joints, wheel bearings. Suspension: Front suspension (MacPherson strut, multi-link), rear suspension (independent multi-link), shock absorbers, springs, control arms, bushings, alignment specifications. Steering: Power steering system, hydraulic pump, steering rack/gearbox, tie rods, steering column, fluid specifications. Brakes: Front disc brakes, rear drum/disc brakes (depending on trim), ABS system components, hydraulic lines, master cylinder, calipers, brake pads, rotors, parking brake. Electrical System: 12V battery, charging system (alternator), starting system (starter motor), fuses, relays, wiring diagrams, lighting systems, power windows, locks, mirrors. Climate Control: HVAC system, air conditioning (A/C) compressor, refrigerant, evaporator, condenser, heater core, blower motor, control panel. Body And Frame: Chassis construction, body panels, doors, hood, tailgate, bumpers, glass replacement, trim removal, rust prevention. Interior Trim: Dashboard removal, seat upholstery, door panels, headliner, carpet replacement, interior components. Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, spark plug replacement, fuel filter replacement, coolant flush, transmission fluid change, brake fluid change. Troubleshooting: Diagnostic procedures for common and uncommon faults across all vehicle systems, symptom-based troubleshooting guides. Major Repairs: Engine rebuild, transmission overhaul, suspension component replacement, brake caliper and master cylinder replacement, electrical component repair. Component Replacement: Detailed step-by-step guides for replacing sensors, actuators, belts, hoses, water pump, thermostat, radiators, and more. Torque Specifications: Precise torque values for critical fasteners in engine, transmission, suspension, and chassis components. Wheel Alignment: Specifications for camber, caster, and toe angles for front and rear wheels. Tire And Wheel: Tire pressure recommendations, wheel torque, tire rotation procedures. Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission rebuilds. Includes diagnostic procedures and wiring diagrams. Diagrams And Illustrations: Extensive use of detailed diagrams, exploded views, and step-by-step illustrations to clarify complex procedures. Diagnostic Tools: Information on using OBD-II scanners, multimeters, and specialized tools for diagnosis and repair. Manual Specifications File Format File Type: Searchable PDF Print Quality: High-resolution, suitable for printing individual pages or sections. Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Engine Specifications Primary Engine Engine Code 1: 4G63 SOHC/DOHC Displacement 1: 2.0 Liters (1997 cc) Bore X Stroke 1: 85.0 mm x 88.0 mm Compression Ratio 1: 9.5:1 to 10.0:1 (depending on variant) Horsepower 1: 135 hp to 150 hp (approx.) Torque 1: 125 lb-ft to 135 lb-ft (approx.) Secondary Engine Engine Code 2: 4G64 SOHC Displacement 2: 2.4 Liters (2351 cc) Bore X Stroke 2: 86.5 mm x 100.0 mm Compression Ratio 2: 9.5:1 Horsepower 2: 145 hp to 165 hp (approx.) Torque 2: 145 lb-ft to 155 lb-ft (approx.) Performance Fuel Type: Unleaded Gasoline Fuel System Injection Type: Multi-Point Fuel Injection (MPI) / Gasoline Direct Injection (GDI) on some later variants Fuel Pressure: Refer to specific engine variant in manual Lubrication Oil Capacity With Filter: Approx. 4.5 - 5.0 US Quarts (4.3 - 4.7 Liters) - check manual for exact capacity Recommended Oil Viscosity: SAE 5W-30, 10W-30 (refer to owner's manual for climate-specific recommendations) Cooling System Coolant Capacity: Approx. 7.5 - 8.5 US Quarts (7.1 - 8.0 Liters) - check manual for exact capacity Coolant Type: Ethylene Glycol based antifreeze/coolant Transmission Standard Transmission Type 1: 4-Speed Automatic Transmission (F4A) Optional Transmission Type 2: 5-Speed Manual Transmission (W5M) Features AWD System: Viscous coupling center differential (on AWD models) for part-time or full-time power distribution. Fluid Specifications Automatic Transmission Fluid: Dexron III or equivalent (confirm exact specification in manual) Manual Transmission Fluid: API GL-4, SAE 75W-90 or 80W-90 gear...
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