🏷️ Basic Information Identification Make: Mitsubishi Model: Outlander Model Generation: First Generation (CU) Production Years: 2003-2006 Covered Years: 2005, 2006 Codes Chassis Code: CU2W Engine Codes: 4G63 (2.4L) 👋 Introduction Market Position Segment: Compact Crossover SUV Target Audience: Families, individuals seeking practicality and versatility Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra Key Features Exterior Design: Distinctive styling with a prominent grille and sculpted lines Interior Design: Practical and spacious cabin, available with a third-row seating option (though less common in early models) Drivetrain Options: Available in Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) configurations 📋 Manual Details Coverage Areas Regions Covered: Global (primarily North American market focus for this specific manual) Page Count Estimated Page Count: 1500+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Powertrain: Engine (2.4L 4G63 MIVEC), Transmission (Automatic, Manual), Drivetrain (AWD/FWD) Chassis: Suspension (Front/Rear), Steering, Brakes (ABS, Hydraulic), Wheels & Tires Electrical: Wiring Diagrams, Lighting, Ignition, Charging System, Starting System, ECU, Sensors, HVAC Controls Body: Body Panels, Doors, Windows, Seats, Interior Trim, Exterior Trim, HVAC System Components Procedures Included Maintenance: Oil Changes, Filter Replacements, Fluid Checks, Tune-ups, Spark Plugs Repair: Engine Rebuilding, Transmission Overhaul, Brake Component Replacement, Suspension Component Replacement, Electrical Component Diagnosis and Repair Troubleshooting: Diagnostic Procedures, Symptom-Based Troubleshooting Guides, DTC (Diagnostic Trouble Code) Interpretation Installation: Component Replacement, Accessory Installation (as applicable) Technical Depth Depth: Comprehensive (from basic maintenance to full engine/transmission rebuilds) 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content Print Quality Printability: Printable pages Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-Cylinder Engine Displacement: 2.4 Liters (2378 cc) Engine Code: 4G63 (SOHC MIVEC) Valve Mechanism: 16 Valves, DOHC with MIVEC (Mitsubishi Innovative Valve timing Electronic Control) Performance Horsepower: 160 HP @ 6000 RPM (approx.) Torque: 162 lb-ft @ 4000 RPM (approx.) Fuel System Fuel Delivery: Electronic Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Engine Management ECU Type: Manufacturer specific ECU with OBD-II diagnostics 🔧 Transmission Standard Type: 4-Speed Automatic Optional Type: 5-Speed Manual Features Automatic Control: Electronic control with adaptive shift logic AWD System: RISE (Reinforced Intuitive Structure) body with electronically controlled all-wheel drive (optional) Fluid Specification Automatic Transmission Fluid: Mitsubishi DiaQueen ATF SP-III or equivalent Manual Transmission Fluid: API GL-4, SAE 75W-85 or 75W-90 gear oil 📐 Dimensions Exterior Length: 4590 mm (180.7 in) Width: 1770 mm (69.7 in) Height: 1625 mm (64.0 in) (FWD) / 1645 mm (64.8 in) (AWD) Wheelbase: 2625 mm (103.3 in) Ground Clearance: 200 mm (7.9 in) Interior Passenger Capacity: 5 (with optional 3rd row for 7) Cargo Cargo Volume Behind 2Nd Row: approx. 455 liters (16.1 cu ft) Weights Curb Weight: 1500-1600 kg (3307-3527 lbs) depending on configuration Towing Capacity: 1000 kg (2200 lbs) (braked trailer) 🛡️ Safety Features Ratings NHTSA Front Impact: 4-star (2005 model) IIHS Side Impact: Good (2005 model) Active Features ABS: Standard (Anti-lock Braking System) Ebd: Standard (Electronic Brakeforce Distribution) Traction Control: Available (TCL) Passive Features Airbags: Front airbags, available side-impact airbags Seatbelts: 3-point ELR seatbelts with pretensioners Child Seat Anchors: LATCH (Lower Anchors and Tethers for CHildren) 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player, optional Rockford Fosgate premium audio system available on higher trims. Navigation: Optional factory navigation system available on select trims. Driver Assistance Cruise Control: Standard or available depending on trim level. Connectivity Auxiliary Input: Available auxiliary audio input jack on some models. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles (12,000 km) or 6 months, whichever comes first. Engine Air Filter Replacement: Every 30,000 miles (48,000 km) Spark Plug Replacement: Every 100,000 miles (160,000 km) with iridium-tipped plugs Transmission Fluid Change: Every 60,000 miles (96,000 km) or as per severe service schedule Fluid Specifications Engine Oil Type: API SN/SP, ILSAC GF-5/GF-6, SAE 5W-30 (check owner's manual for specific viscosity and certification) Coolant Type: Long-life coolant (e.g., Mitsubishi Super Long Life Coolant) Brake Fluid Type: DOT 3 or DOT 4 Known Issues Common Problems: Occasional reports of ABS sensor failures, minor interior rattles, and potential for exhaust manifold cracks (though less prevalent than in some other Mitsubishi models). Maintenance Tips: Regularly check and maintain all fluid levels, especially engine oil and coolant. Inspect brake components and suspension linkages at recommended intervals. 📚 Vehicle History Brand Heritage Manufacturer History: Mitsubishi Motors, a Japanese automotive manufacturer with a diverse product line, including SUVs and performance vehicles. Model Evolution First Generation Launch: Launched in 2003 for the 2004 model year in Japan, entering the North American market in late 2003 for the 2004 model year. Facelift: The first generation received a minor facelift for the 2006 model year, including revised front styling and interior features. Production Manufacturing Plant: Mizushima Plant, Kurashiki, Okayama, Japan...