🏷️ Basic Information Identification Make: Mitsubishi Model: Pajero Generation: Second Generation (1991-1999) Codes Chassis Codes: V20, V30, V40, V55, V60, V70 series Engine Codes Covered: 4G54, 4G63, 4G64, 4M40, 6G72 👋 Introduction Market Position Segment: Mid-size SUV / Off-road Vehicle Key Differentiators: Renowned off-road capability, durable construction, available Super Select 4WD system, comfortable for its class. Competitive Analysis Competitors Circa 1991 1999: Toyota Land Cruiser Prado, Nissan Pathfinder/Terrano, Land Rover Discovery, Jeep Grand Cherokee, Ford Explorer Key Features Of Model Body Styles: 3-door short wheelbase, 5-door long wheelbase (wagon), and convertible (rare). Off Road Systems: Part-time 4WD, Full-time 4WD, and the advanced Super Select 4WD (SS4) system with locking center differential and various terrain modes. 📋 Manual Details Coverage Areas Regions Covered: Global (specific applicability may vary by market) Page Count Estimated Page Count: 1500+ Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, valve train, timing systems (belt/chain), lubrication, cooling Engine Management: Fuel injection systems (MPI, GDI), ignition systems, emission control systems, diagnostic trouble codes (DTCs), sensors, actuators, ECU Transmission Manual: Clutch, gearbox assembly, internal components, shift mechanisms, fluid specifications Transmission Automatic: Torque converter, planetary gear sets, valve body, hydraulic control system, electronic control unit (ECU), fluid specifications Transfer Case: Operation, maintenance, repair of 2WD/4WD/Super Select systems Suspension: Front independent suspension (Double Wishbone), rear multi-link or coil sprung solid axle, springs, shock absorbers, control arms, bushings, alignment specifications Steering: Power steering system, steering gear, column, linkage, hydraulic pump, fluid specifications Brakes: Front disc brakes (vented/solid), rear drum or disc brakes, ABS system, hydraulic lines, master cylinder, brake booster, parking brake Electrical System: Battery, charging system (alternator, starter), lighting, horn, wiper system, power windows, mirrors, door locks, fuses, relays, wiring diagrams HVAC: Air conditioning system, heater core, blower motor, climate control, refrigerant, system diagnostics Body Interior: Body panel removal/installation, trim components, seats, dashboard, interior panels, sound deadening Body Exterior: Doors, hood, tailgate, bumpers, fenders, glass, seals, paint code information Procedures Included Maintenance Routine: Oil changes, filter replacements, fluid checks and top-offs, tire rotation, brake inspection Troubleshooting Guides: Systematic diagnostic procedures for common and complex issues, symptom-based troubleshooting Repair And Rebuild: Engine overhaul, transmission rebuild, brake caliper replacement, suspension component renewal, starter/alternator replacement Component Removal Installation: Step-by-step instructions for removing and installing all major and minor components Diagnostic Procedures: On-board diagnostics (OBD-I/OBD-II), signal tracing, component testing using multimeters and oscilloscopes Adjustment And Calibration: Wheel alignment, brake adjustment, idle speed adjustment, clutch adjustment Technical Depth Depth: Comprehensive: Covers routine maintenance to major component overhauls and advanced diagnostics. Diagnostic Tools: Details on using specific Mitsubishi diagnostic tools (MUT-II/MUT-III) and general automotive tools. 📊 Manual Specifications File Format Digital Format: Searchable PDF with hyperlinked table of contents. Print Quality Image Resolution: High resolution images, diagrams, and schematics suitable for printing. Binding Type Binding: N/A (Digital format) Paper Type Paper Quality: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine 1: 3.0L V6 SOHC (6G72) Engine 1 Power: Approx. 145-175 hp (varies by market and specific tune) Engine 1 Torque: Approx. 170-190 lb-ft Engine 2: 2.8L 4-Cylinder Turbo Diesel (4M40) Engine 2 Power: Approx. 125 hp Engine 2 Torque: Approx. 200-220 lb-ft Engine 3: 2.4L 4-Cylinder SOHC (4G64) Engine 3 Power: Approx. 130-145 hp Engine 3 Torque: Approx. 150-160 lb-ft Fuel System Fuel Delivery Gasoline: Multi-Point Fuel Injection (MPI) Fuel Delivery Diesel: Indirect Injection (IDI) with Turbocharging Performance Acceleration 0 60 Mph: 10-13 seconds (approx., dependent on engine and configuration) 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission Optional Transmission Type Optional: 4-speed Automatic Transmission Features Transfer Case Options: Part-time 4WD, Full-time 4WD, Super Select 4WD (SS4) with center differential lock and low range. Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 or 80W-90 Automatic Transmission Fluid: Mitsubishi Diaqueen ATF SP-II or equivalent Transfer Case Fluid: API GL-5, SAE 75W-90 (check manual for specific type) Differential Fluid: API GL-5, SAE 80W-90 (front and rear, limited slip if equipped) 📐 Dimensions Exterior Wheelbase Short Wb: 2,300 mm (90.6 in) Wheelbase Long Wb: 2,725 mm (107.3 in) Overall Length Short Wb: 4,070 mm (160.2 in) Overall Length Long Wb: 4,775 mm (188.0 in) Width: 1,775 mm (69.9 in) Height: 1,850 mm (72.8 in) (approx., varies by trim) Weights Curb Weight: 1,700 - 2,000 kg (3,750 - 4,400 lbs) (varies by configuration) Gross Vehicle Weight Rating: 2,300 - 2,500 kg (5,070 - 5,510 lbs) 🛡️ Safety Features Ratings NHTSA Front Impact: Not extensively tested by NHTSA under current standards, but generally considered robust. Active Features ABS: Available, standard on higher trims and later models. Passive Features Airbags: Driver and passenger airbags available on later models and higher trims. Body Construction: Body-on-frame construction, known for durability and off-road resilience. 💡 Technology Features Infotainment Audio System:...