Mitsubishi Pajero Pinin 2000 2001 2002 2003 Service Manual
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The Mitsubishi Pajero Pinin, also known as the Pinin, is a compact SUV produced from 1998 to 2007. Available in both 3-door (H60) and 5-door (H70) chassis configurations, this vehicle was engineered to offer a blend of urban maneuverability and capable off-road performance, building upon a renowned 4x4 heritage. Powered by efficient inline 4-cylinder Gasoline Direct Injection (GDI) engines, typically 1.8L or 2.0L, the Pajero Pinin offered reliable power delivery and a distinctive styling that set it apart in its segment. Its unique selling points included its compact dimensions, strong off-road capability for its class, particularly with the available Super Select 4WD-i system, and an established reputation for durability. This comprehensive service manual covers the Pajero Pinin models from the 2000 to 2003 model years. It is designed to be an indispensable resource for owners, mechanics, and technicians, providing detailed information across all major vehicle systems. The manual includes in-depth coverage of engine mechanicals and performance, transmission systems (manual and automatic), drivetrain, suspension, steering, brakes, and the entire electrical system. Furthermore, it offers step-by-step procedures for routine maintenance, diagnostic troubleshooting, component repair, and even overhaul operations. Essential technical specifications, torque values, fluid requirements, and safety guidelines are also thoroughly detailed, empowering users to maintain and repair their Pajero Pinin effectively and accurately. 🏷️ Basic Information Identification Make: Mitsubishi Model: Pajero Pinin Model Nickname: Pinin Product Name: Mitsubishi Pajero Pinin 2000 2001 2002 2003 Service Manual PDF Download Generation Generation Designation: First Generation (H60/H70 Series) Codes Chassis Codes: H60 (3-door), H70 (5-door) 👋 Introduction Market Position Segment: Compact SUV / Crossover Target Audience: Enthusiasts, DIY mechanics, professional technicians, fleet owners Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Suzuki Vitara, Nissan X-Trail (early models) Key Features Unique Selling Points: Compact size, capable off-road performance for its class (especially with Super Select 4WD-i), distinctive styling, Mitsubishi's reputation for durability. Purpose Manual Benefit: Empowers owners and technicians with the knowledge to accurately diagnose, maintain, and repair the Mitsubishi Pajero Pinin. 📋 Manual Details Coverage Areas Covered Years: 2000, 2001, 2002, 2003 Page Count Estimated Page Count: Approximately 1500+ pages (typical for comprehensive service manuals of this era) Manual Type Manual Type: Service Manual / Workshop Manual Language Language: English (presumed based on product description and target market) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, valve train, lubrication system, cooling system, timing system (belts/chains) Engine Performance: Fuel injection system (MPI), ignition system, emission control systems, turbocharging (if applicable), engine management systems (ECU) Transmission Manual: Manual transmission (clutch, gearbox, shift linkage, transfer case - 2WD/4WD operation) Transmission Automatic: Automatic transmission (torque converter, planetary gearsets, valve body, hydraulic control, electronic control unit - if applicable) Drivetrain: Front axle, rear axle, driveshafts, differentials, wheel bearings, Constant Velocity (CV) joints Suspension: Front suspension (McPherson strut, coil springs, control arms, stabilizer bar), Rear suspension (multi-link independent, coil springs, shock absorbers, stabilizer bar) Steering: Power steering system (pump, rack and pinion, steering column, linkages) Brakes: Front brakes (disc, caliper, pads, rotors), Rear brakes (disc or drum, caliper/wheel cylinder, shoes, drums), ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution) Electrical System: Battery, charging system (alternator, regulator), starting system (starter motor), ignition system, lighting system (headlights, taillights, interior), fuses, relays, wiring diagrams Body And Chassis: Body structure, exterior panels, doors, hoods, liftgates, interior trim, seats, glass, underbody protection HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, compressor, condenser, evaporator, heater core, climate controls Safety Systems: Airbags (SRS), seat belts, passive safety components Infotainment And Electronics: Audio system, power windows, power locks, mirrors, wipers, dashboard instruments, warning lights Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air, fuel, cabin), fluid checks and top-offs, spark plug replacement, belt inspection and replacement Diagnostic Procedures: Troubleshooting guides, fault code interpretation (OBD-II if applicable), symptom-based diagnostics Repair Procedures: Step-by-step instructions for component removal, installation, and adjustment for all major systems Overhaul Procedures: Complete disassembly and reassembly instructions for engines, transmissions, and differentials Electrical Troubleshooting: Component testing, circuit diagnosis, use of multimeters and oscilloscopes, detailed wiring diagrams with component identification Specifications And Tolerances: Torque values, clearances, fluid capacities, pressures, electrical resistance values, diagnostic parameters Special Tools: Identification and usage of specific tools required for certain repair operations Technical Depth Depth: Comprehensive coverage from basic scheduled maintenance to in-depth engine and transmission overhaul, including electrical system diagnostics and body repairs. 📊 Manual Specifications File Format File Format: PDF Searchability: Likely text-searchable PDF (standard for reputable digital manuals) Print Quality Print Quality: High resolution, suitable for printing specific sections or the entire manual. Binding Type Binding Type: N/A (Digital PDF download) Paper Type Paper Type: N/A (Digital PDF download) ⚙️ Engine Specifications Primary Engine Engine Code: 4G93 (1.8L GDI), 4G94 (2.0L GDI), GDI engines generally, potentially some 4G1x series for lower trims or specific markets. Engine...
The Mitsubishi Pajero Pinin, also known as the Pinin, is a compact SUV produced from 1998 to 2007. Available in both 3-door (H60) and 5-door (H70) chassis configurations, this vehicle was engineered to offer a blend of urban maneuverability and capable off-road performance, building upon a renowned 4x4 heritage. Powered by efficient inline 4-cylinder Gasoline Direct Injection (GDI) engines, typically 1.8L or 2.0L, the Pajero Pinin offered reliable power delivery and a distinctive styling that set it apart in its segment. Its unique selling points included its compact dimensions, strong off-road capability for its class, particularly with the available Super Select 4WD-i system, and an established reputation for durability.
This comprehensive service manual covers the Pajero Pinin models from the 2000 to 2003 model years. It is designed to be an indispensable resource for owners, mechanics, and technicians, providing detailed information across all major vehicle systems. The manual includes in-depth coverage of engine mechanicals and performance, transmission systems (manual and automatic), drivetrain, suspension, steering, brakes, and the entire electrical system. Furthermore, it offers step-by-step procedures for routine maintenance, diagnostic troubleshooting, component repair, and even overhaul operations. Essential technical specifications, torque values, fluid requirements, and safety guidelines are also thoroughly detailed, empowering users to maintain and repair their Pajero Pinin effectively and accurately.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Pajero Pinin
Model Nickname:
Pinin
Product Name:
Mitsubishi Pajero Pinin 2000 2001 2002 2003 Service Manual PDF Download
Generation
Generation Designation:
First Generation (H60/H70 Series)
Codes
Chassis Codes:
H60 (3-door), H70 (5-door)
👋 Introduction
Market Position
Segment:
Compact SUV / Crossover
Target Audience:
Enthusiasts, DIY mechanics, professional technicians, fleet owners
Competitive Analysis
Key Competitors:
Honda CR-V, Toyota RAV4, Suzuki Vitara, Nissan X-Trail (early models)
Key Features
Unique Selling Points:
Compact size, capable off-road performance for its class (especially with Super Select 4WD-i), distinctive styling, Mitsubishi's reputation for durability.
Purpose
Manual Benefit:
Empowers owners and technicians with the knowledge to accurately diagnose, maintain, and repair the Mitsubishi Pajero Pinin.
📋 Manual Details
Coverage Areas
Covered Years:
2000, 2001, 2002, 2003
Page Count
Estimated Page Count:
Approximately 1500+ pages (typical for comprehensive service manuals of this era)
Manual Type
Manual Type:
Service Manual / Workshop Manual
Language
Language:
English (presumed based on product description and target market)
Front suspension (McPherson strut, coil springs, control arms, stabilizer bar), Rear suspension (multi-link independent, coil springs, shock absorbers, stabilizer bar)
Steering:
Power steering system (pump, rack and pinion, steering column, linkages)
Identification and usage of specific tools required for certain repair operations
Technical Depth
Depth:
Comprehensive coverage from basic scheduled maintenance to in-depth engine and transmission overhaul, including electrical system diagnostics and body repairs.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Likely text-searchable PDF (standard for reputable digital manuals)
Print Quality
Print Quality:
High resolution, suitable for printing specific sections or the entire manual.
Binding Type
Binding Type:
N/A (Digital PDF download)
Paper Type
Paper Type:
N/A (Digital PDF download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G93 (1.8L GDI), 4G94 (2.0L GDI), GDI engines generally, potentially some 4G1x series for lower trims or specific markets.
Engine Type:
Inline 4-cylinder, DOHC, 16-valve, Gasoline Direct Injection (GDI)
Displacement:
1.8 Liters (1834 cc) and 2.0 Liters (1997 cc)
Performance
Horsepower 1.8L:
Approx. 124-130 PS (93-97 kW) @ ~6000 rpm (varies by market and specific tune)
Torque 1.8L:
Approx. 170-175 Nm (125-129 lb-ft) @ ~3500-4000 rpm (varies by market and specific tune)
Horsepower 2.0L:
Approx. 134-136 PS (100-101 kW) @ ~6000 rpm (varies by market and specific tune)
Torque 2.0L:
Approx. 175-180 Nm (129-133 lb-ft) @ ~3500-4000 rpm (varies by market and specific tune)
Fuel System
Fuel Delivery:
Gasoline Direct Injection (GDI) with high-pressure fuel pump and injectors
Fuel Type:
Unleaded Gasoline (Octane rating may vary by market)
Cooling System
Coolant Type:
Ethylene Glycol based, typically a 50/50 mix with deionized water (consult manual for specific Mitsubishi type, e.g., Super Long Life Coolant).
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual Transmission
Optional
Transmission Type:
4-Speed Automatic Transmission (INVECS-II or similar)
Features
Drivetrain Options:
Front-Wheel Drive (FWD) standard, Optional 'Super Select 4WD-i' or 'Easy Select 4WD' system with various modes (2H, 4H, 4HLc, 4LLc)
Fluid Specifications
Manual Transmission Fluid:
API GL-4 or GL-5, SAE 75W-90 or 80W-90 (refer to manual for specific Mitsubishi recommendations, e.g., DiaQueen GL-5).
Automatic Transmission Fluid:
Mitsubishi SP-II, SP-III, or equivalent DEXRON III/VI (consult manual for exact specification).
📐 Dimensions
Exterior
Wheelbase:
Approx. 2500 mm (98.4 in) for 5-door, Approx. 2280 mm (89.8 in) for 3-door
Length:
Approx. 4005 mm (157.7 in) for 3-door, Approx. 4350 mm (171.3 in) for 5-door
Width:
Approx. 1780 mm (70.1 in)
Height:
Approx. 1740-1770 mm (68.5-69.7 in) depending on roof rails
Weights
Curb Weight:
Approx. 1300-1500 kg (2866-3307 lbs) depending on configuration
🛡️ Safety Features
Ratings
Latin Ncap Rating:
Likely received 3 or 4 stars in Latin NCAP during its production run (specific ratings may vary by year and test protocols).
Active Features
ABS:
Anti-lock Braking System (ABS) - Standard on many trims, optional on some.
Ebd:
Electronic Brakeforce Distribution (EBD) - Often paired with ABS.
Passive Features
Airbags:
Front driver and passenger airbags (SRS) - Standard on most models, potentially side airbags on higher trims.
Seat Belts:
3-point ELR (Emergency Locking Retractor) seat belts with pre-tensioners for front occupants, 3-point ELR for rear outboard, 2-point for center rear (typical).
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM radio with CD player, potentially cassette player on early models. Speaker configurations vary by trim level.
Climate Control:
Manual or automatic climate control systems depending on trim. Features include A/C, heater, and fan speed controls.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Parking Sensors:
Not a standard feature for this era, but could be an aftermarket addition.
Connectivity
Usb Aux Input:
Not a standard feature for this era; aftermarket solutions or CD changers were common.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 - 10,000 km (3,000 - 6,000 miles) or 6-12 months, whichever comes first (depending on driving conditions and oil type used - consult manual for specific recommendation).
Air Filter Replacement:
Every 20,000 - 40,000 km (12,000 - 24,000 miles) or as needed based on inspection.
Spark Plug Replacement:
Iridium plugs: 80,000 - 100,000 km (50,000 - 60,000 miles). Platinum plugs: 40,000 - 60,000 km (25,000 - 35,000 miles). Check manual for specific type and interval.
Timing Belt Replacement:
Critical item. Typically every 80,000 - 100,000 km (50,000 - 60,000 miles) or 5-7 years. FAILURE IS CATASTROPHIC ON INTERFERENCE ENGINES.
Fluid Specifications
Engine Oil Viscosity:
0W-20, 5W-30, or 10W-40 (API SN/SM/SL or ILSAC GF-4/GF-5) - dependent on climate and engine specification. Consult manual for exact requirement.
Brake Fluid:
DOT 3 or DOT 4, typically glycol-based (consult manual for specific Mitsubishi recommendation).
Power Steering Fluid:
Mitsubishi Genuine Power Steering Fluid, or Dexron II/III compatible fluid. Check manual for specific type.
Known Issues
Gdi System Concerns:
Carbon buildup in intake valves and on piston tops due to GDI design; potential for fuel injector issues, high-pressure fuel pump wear. Requires specific cleaning procedures.
Timing Belt Tensioner:
Tensioner failure can lead to premature belt wear or snapping. Regular replacement along with the belt is crucial.
Suspension Components:
Wear in bushings, ball joints, and tie rod ends are common due to typical SUV usage and potential off-road excursions.
Exhaust Catalytic Converter:
Can become clogged, especially in GDI engines with carbon issues, leading to reduced performance and increased fuel consumption.
Electrical Connectors:
Corrosion or looseness in electrical connectors, particularly in wheel speed sensors for ABS and grounds, can cause intermittent faults.
📚 Vehicle History
Brand Heritage
Parent Company:
Mitsubishi Motors Corporation
4X4 Legacy:
Builds on Mitsubishi's long and successful history in off-road vehicles, including the Pajero (Montero) lineage.
Model Evolution
Development Goal:
To create a smaller, more urban-friendly, yet capable compact SUV that captured the spirit of the larger Pajero.
Market Introduction:
Launched in Japan in 1998, with wider international release from 1999/2000 onwards.
Production
Production Period:
1998 - 2007
Manufacturing Locations:
Primarily Japan (Okazaki Plant), with some production or assembly in other global locations depending on market.
🏆 Awards & Recognition
Recognitions
Segment Awards:
While specific awards might be regional, the Pajero Pinin was generally well-received for its blend of utility and compact size in the SUV segment.
Ratings
Reliability Perception:
Generally considered reliable, but the GDI engines require diligent maintenance to prevent carbon buildup issues.