Mitsubishi RVR 1998-2003 Workshop Repair Service Manual
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๐ท๏ธ Basic Information Identification Make: Mitsubishi Model: RVR Generation: Second Generation (1997-2002/2003 depending on market) Platform Code: N10/N20 Series (This is a common designation for the RVR/Space Runner) Codes Model Years Covered: 1998, 1999, 2000, 2001, 2002, 2003 ๐ Introduction Market Position Vehicle Segment: Compact Crossover SUV / MPV (Multi-Purpose Vehicle) Competitive Analysis Key Competitors Era: Honda CR-V, Toyota RAV4, Nissan X-Trail (first generation), Ford Maverick, Mazda Tribute Key Features Vehicle Attributes: Versatile interior, available All-Wheel Drive (AWD), practical for families and light off-road use Manual Value Proposition: Enables DIY repairs and maintenance, saving significant costs, provides professional-level diagnostic and repair information. ๐ Manual Details Coverage Areas Markets Covered: Global (implied by 'All Models/Engines/Trim/Transmissions Types') Vehicle Variants Covered: All models, all engines, all trim levels, all transmission types Page Count Estimated Page Count: Likely 800+ pages (typical for comprehensive workshop manuals covering multiple years and configurations) Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download ๐ Manual Coverage Systems Covered Powertrain: Engine (service/repair), Transmission (service/repair), Fuel System (fuel injection), Cooling System, Emission System, Engine Control System Chassis And Suspension: Brake System, Suspension, Steering, Chassis/Body, Axle, Differential/Drive Electrical And Electronics: Electrical System, Wiring Diagram, Engine Control System Comfort And Convenience: Heater/Air Conditioning, Interior Safety And Restraint Restraint System: Restraint System Procedures Included Maintenance: General Maintenance, Periodic Lubrication Diagnostics: Troubleshooting Repair And Rebuild: Detailed substeps for repair procedures, disassembly, assembly, cleaning, and reinstallation Technical Depth Depth: Comprehensive (covering all aspects from general maintenance to detailed repair and diagnostics, as used by professional technicians) ๐ Manual Specifications File Format File Format: PDF Searchability: Likely text-searchable (standard for professional PDF manuals) Print Quality Printability: Full Printable Zoom Capability: Yes (Zoom IN/OUT) Binding Type Binding Type: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip (for potential .zip archives) Compatibility Operating Systems: All Versions of Windows & Mac โ๏ธ Engine Specifications Primary Engine Engine Code Examples: 4G63, 4G93 (Specific codes would depend on market and trim. The 4G63 is a very common and robust Mitsubishi engine used across many models.) Engine Displacement Examples: 1.8L (1834cc), 2.0L (1997cc), 2.4L (2351cc) - depending on market and specific model year. Performance Horsepower Range Examples: Approx. 125-160 hp (Varies significantly based on engine and market tuning) Torque Range Examples: Approx. 160-210 Nm (Varies significantly based on engine and market tuning) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline ๐ง Transmission Standard Transmission Type Examples: 5-speed Manual Transmission Optional Transmission Type Examples: 4-speed Automatic Transmission Features Drivetrain Options: Front-Wheel Drive (FWD), All-Wheel Drive (AWD) - often with viscous coupling or electronically controlled systems Specifications Automatic Transmission Fluid Type: Specific ATF type recommended by Mitsubishi (e.g., DIAQueen SS II or equivalent for the period) ๐ Dimensions Exterior Body Style: 5-door Compact Crossover SUV/MPV Wheelbase Mm Approx: 2500 - 2550 mm (Varies slightly by specific model) Length Mm Approx: 4300 - 4400 mm (Varies slightly by specific model) Width Mm Approx: 1700 - 1750 mm (Varies slightly by specific model) Height Mm Approx: 1600 - 1650 mm (Varies slightly by specific model) Weights Curb Weight Kg Approx: 1300 - 1500 kg (Varies by drivetrain and equipment) ๐ก๏ธ Safety Features Ratings Crash Test Standards: Adherence to relevant government safety standards of the era (e.g., FMVSS in US, ECE in Europe). Specific NHTSA/Euro NCAP ratings may vary by market. Active Features Braking System: Front ventilated disc brakes, Rear drum or disc brakes (depending on trim/market). ABS often optional or standard on higher trims. Traction Control: Optional on some AWD models. Passive Features Airbags: Driver and front passenger airbags standard on most models. Side airbags were generally not common for this era. Seatbelts: 3-point seatbelts with pre-tensioners for front occupants, 3-point or 2-point seatbelts for rear occupants. ๐ก Technology Features Infotainment Audio System: Factory AM/FM stereo with CD player or cassette deck. Speaker configurations varied by trim. Aux input typically not standard. Driver Assistance Cruise Control: Optional on many models, controlled via steering wheel or stalk. Connectivity Remote Keyless Entry: Optional on higher trims, typically a separate key fob. Other Features Climate Control: Manual or automatic climate control systems depending on trim level. ๐ง Maintenance Service Intervals Oil Change Interval Km Approx: 7,500 - 10,000 km or 6 months (whichever comes first, depending on driving conditions and oil type) Air Filter Replacement Interval Km Approx: 20,000 - 30,000 km Spark Plug Replacement Interval Km Approx: 40,000 - 60,000 km (depending on spark plug type, e.g., standard vs. platinum/iridium) Fluid Specifications Engine Oil Specification: API SG/SH/SJ, SAE 10W-30 or 5W-30 (Check manual for specific viscosity based on climate). Capacity ~4.0-4.5 Liters with filter. Coolant Specification: Ethylene Glycol based antifreeze, mixed 50/50 with distilled water. Capacity ~6-7 Liters. Brake Fluid Specification: DOT 3...
Electrical System, Wiring Diagram, Engine Control System
Comfort And Convenience:
Heater/Air Conditioning, Interior
Safety And Restraint
Restraint System:
Restraint System
Procedures Included
Maintenance:
General Maintenance, Periodic Lubrication
Diagnostics:
Troubleshooting
Repair And Rebuild:
Detailed substeps for repair procedures, disassembly, assembly, cleaning, and reinstallation
Technical Depth
Depth:
Comprehensive (covering all aspects from general maintenance to detailed repair and diagnostics, as used by professional technicians)
๐ Manual Specifications
File Format
File Format:
PDF
Searchability:
Likely text-searchable (standard for professional PDF manuals)
Print Quality
Printability:
Full Printable
Zoom Capability:
Yes (Zoom IN/OUT)
Binding Type
Binding Type:
Not Applicable (Digital Download)
Paper Type
Paper Type:
Not Applicable (Digital Download)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip (for potential .zip archives)
Compatibility
Operating Systems:
All Versions of Windows & Mac
โ๏ธ Engine Specifications
Primary Engine
Engine Code Examples:
4G63, 4G93 (Specific codes would depend on market and trim. The 4G63 is a very common and robust Mitsubishi engine used across many models.)
Engine Displacement Examples:
1.8L (1834cc), 2.0L (1997cc), 2.4L (2351cc) - depending on market and specific model year.
Performance
Horsepower Range Examples:
Approx. 125-160 hp (Varies significantly based on engine and market tuning)
Torque Range Examples:
Approx. 160-210 Nm (Varies significantly based on engine and market tuning)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
๐ง Transmission
Standard
Transmission Type Examples:
5-speed Manual Transmission
Optional
Transmission Type Examples:
4-speed Automatic Transmission
Features
Drivetrain Options:
Front-Wheel Drive (FWD), All-Wheel Drive (AWD) - often with viscous coupling or electronically controlled systems
Specifications
Automatic Transmission Fluid Type:
Specific ATF type recommended by Mitsubishi (e.g., DIAQueen SS II or equivalent for the period)
๐ Dimensions
Exterior
Body Style:
5-door Compact Crossover SUV/MPV
Wheelbase Mm Approx:
2500 - 2550 mm (Varies slightly by specific model)
Length Mm Approx:
4300 - 4400 mm (Varies slightly by specific model)
Width Mm Approx:
1700 - 1750 mm (Varies slightly by specific model)
Height Mm Approx:
1600 - 1650 mm (Varies slightly by specific model)
Weights
Curb Weight Kg Approx:
1300 - 1500 kg (Varies by drivetrain and equipment)
๐ก๏ธ Safety Features
Ratings
Crash Test Standards:
Adherence to relevant government safety standards of the era (e.g., FMVSS in US, ECE in Europe). Specific NHTSA/Euro NCAP ratings may vary by market.
Active Features
Braking System:
Front ventilated disc brakes, Rear drum or disc brakes (depending on trim/market). ABS often optional or standard on higher trims.
Traction Control:
Optional on some AWD models.
Passive Features
Airbags:
Driver and front passenger airbags standard on most models. Side airbags were generally not common for this era.
Seatbelts:
3-point seatbelts with pre-tensioners for front occupants, 3-point or 2-point seatbelts for rear occupants.
๐ก Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with CD player or cassette deck. Speaker configurations varied by trim. Aux input typically not standard.
Driver Assistance
Cruise Control:
Optional on many models, controlled via steering wheel or stalk.
Connectivity
Remote Keyless Entry:
Optional on higher trims, typically a separate key fob.
Other Features
Climate Control:
Manual or automatic climate control systems depending on trim level.
๐ง Maintenance
Service Intervals
Oil Change Interval Km Approx:
7,500 - 10,000 km or 6 months (whichever comes first, depending on driving conditions and oil type)
Air Filter Replacement Interval Km Approx:
20,000 - 30,000 km
Spark Plug Replacement Interval Km Approx:
40,000 - 60,000 km (depending on spark plug type, e.g., standard vs. platinum/iridium)
Fluid Specifications
Engine Oil Specification:
API SG/SH/SJ, SAE 10W-30 or 5W-30 (Check manual for specific viscosity based on climate). Capacity ~4.0-4.5 Liters with filter.
Coolant Specification:
Ethylene Glycol based antifreeze, mixed 50/50 with distilled water. Capacity ~6-7 Liters.
Brake Fluid Specification:
DOT 3 or DOT 4.
Known Issues
Common Wear Items:
CV joints, wheel bearings, exhaust system components, suspension bushings, ignition coils (especially on certain engine variants).
Electrical Quirks:
Potential for minor electrical gremlins related to aging wiring harnesses or components, especially power windows and door locks if not maintained.
๐ Vehicle History
Brand Heritage
Manufacturer History Note:
Mitsubishi Motors Corporation has a long history in automotive manufacturing, known for its robust engines (e.g., 4G63) and four-wheel-drive technology.
Model Evolution
Second Gen Debut:
The second generation RVR (internally coded N10/N20) debuted in 1997, continuing the compact crossover/MPV formula of its predecessor.
Market Designations:
Known as Mitsubishi RVR in Japan, Mitsubishi Space Runner in Europe, and often Mitsubishi Outlander in North America (though the US Outlander was a different model generation). The RVR name was also used for a rebadged Honda in some markets. This manual pertains to the Mitsubishi-designed RVR.
Production
Production Locations:
Primarily Japan (e.g., Mizushima Plant).
๐ Awards & Recognition
Recognitions
Manufacturer Awards Era:
Mitsubishi vehicles of this era were generally praised for reliability and value, though specific awards for the RVR model itself would require detailed historical research of automotive publications.