Mitsubishi Space Star 1998-2005 Workshop Service Repair Manual
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๐ท๏ธ Basic Information Identification Make: Mitsubishi Model: Space Star Generation Generation Name: First Generation Codes Platform Code: Pajero Pinin/Montero Pinin platform sharing (though Space Star is a distinct model, it utilized some shared architecture concepts from Mitsubishi's compact SUV development) ๐ Introduction Market Position Segment: Compact MPV (Multi-Purpose Vehicle) / Hatchback Competitive Analysis Competitors: Opel/Vauxhall Astra, Ford Focus, Volkswagen Golf, Renault Scenic, Peugeot 307 Key Features Design Philosophy: Practicality, spacious interior for its class, fuel efficiency, and Mitsubishi's reputation for reliability. Target Audience: Families, individuals seeking versatile transportation with a focus on practicality and value. ๐ Manual Details Coverage Areas Covered Years: 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005 Page Count Total Pages: Over 2000 Manual Type Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF ๐ Manual Coverage Systems Covered Engine: Internal combustion engines, including detailed diagnostics, repair, and overhaul of all engine components. Transmission: Manual and Automatic transmission systems, including removal, installation, internal repairs, and fluid specifications. Brakes: Hydraulic brake systems, ABS (Anti-lock Braking System), brake fluid, pads, rotors, calipers, and lines. Suspension Steering: Front and rear suspension components (struts, shocks, control arms, bushings), steering system (rack and pinion, power steering). Electrical Electronics: Wiring diagrams, lighting systems, starter, alternator, battery, ignition system, fuel injection system controls, body control modules. Body Chassis: Body panels, doors, hood, trunk, interior trim, chassis components, corrosion protection. HVAC: Heating, Ventilation, and Air Conditioning system components, refrigerant, diagnostics. Fuel Emissions: Fuel delivery system, fuel tank, fuel pump, injectors, exhaust system, emissions control systems. Procedures Included Maintenance: Routine maintenance procedures, fluid changes, filter replacements, tune-ups. Troubleshooting: Diagnostic flowcharts, common problem identification, symptom-based troubleshooting guides. Repair Overhaul: Detailed step-by-step instructions for component removal, disassembly, repair, reassembly, and installation. Adjustments: Precise procedures for adjustments, calibrations, and alignments of various vehicle systems. Technical Depth Diagnostic Capabilities: Advanced diagnostic procedures, including interpretation of fault codes and sensor data where applicable. Component Rebuild: Comprehensive instructions for rebuilding major components such as engines, transmissions, and braking systems. Special Tools: Identification and usage instructions for specialized tools required for specific repair and maintenance procedures. Pictorial Diagrams: Extensive use of step-by-step pictorial diagrams, exploded views, and photographic illustrations. ๐ Manual Specifications File Format Quality: High-resolution PDF for clear viewing and printing. Print Quality Printability: Fully printable, allowing users to print specific sections or the entire manual. Binding Type Digital Format: N/A (Digital Download) Paper Type Digital Features: Searchable text within the PDF document, allowing for quick information retrieval. โ๏ธ Engine Specifications Primary Engine Engine Code Examples: 4G13 (1.3L), 4G14 (1.4L), 4G93 (1.8L GDI - Gasoline Direct Injection), 4G94 (2.0L GDI) Performance Horsepower Range: Approximately 75 hp to 135 hp, depending on engine variant. Torque Range: Approximately 110 Nm to 180 Nm, depending on engine variant. Fuel System Injection Type: Multi-point fuel injection (MPI) or Gasoline Direct Injection (GDI) for certain variants. Fuel Type: Unleaded Petrol (Gasoline) ๐ง Transmission Standard Transmission Type Standard: 5-speed Manual Transmission Optional Transmission Type Optional: 4-speed Automatic Transmission Features Transmission Fluid Spec: Manual: GL-4 SAE 75W-80 or SAE 75W-90. Automatic: SPIII (or equivalent Dexron III/Mercon specification where applicable). ๐ Dimensions Exterior Length: Approx. 4,150 mm (163.4 in) Width: Approx. 1,690 mm (66.5 in) Height: Approx. 1,550 mm (61.0 in) Weights Curb Weight: Approx. 1,100 - 1,300 kg (2,425 - 2,866 lbs), depending on engine and equipment. ๐ก๏ธ Safety Features Ratings Euro Ncap Rating: 3 Stars (for early models), later models improved with more safety features, but specific ratings vary by testing year and equipment. Active Features ABS: Available on higher trim levels and as an option. Traction Control: Available on some later models or higher trim levels. Passive Features Airbags: Driver and front passenger airbags standard. Side airbags available on some higher trims. Seat Belts: Three-point seatbelts with pre-tensioners for front occupants. ๐ก Technology Features Infotainment Audio System: Factory fitted radio/CD player with standard speaker configuration. Higher trims may offer improved sound systems. Driver Assistance Cruise Control: Optional on many models, typically controlled via steering wheel or dashboard stalk. Connectivity Auxiliary Input: Not commonly found on factory systems of this era; aftermarket solutions usually required for modern device connectivity. ๐ง Maintenance Service Intervals Oil Change Interval: Typically every 10,000 km (6,000 miles) or 12 months, whichever comes first (check manual for specific engine). Air Filter Replacement: Recommended every 30,000 km (18,000 miles) or as needed based on driving conditions. Spark Plug Replacement: Varies by engine type: standard spark plugs typically every 60,000 km (36,000 miles); iridium plugs can last up to 100,000 km (60,000 miles). Fluid Specifications Engine Oil Viscosity: Commonly 5W-30 or 10W-40, depending on climate and engine (refer to manual for exact specification). Coolant Type: Ethylene glycol-based coolant, typically a long-life silicate-free type. Capacity around 5-6 liters. Known Issues Common Problems: Occasional issues with ABS sensors, minor electrical gremlins, potential for exhaust system...
Pajero Pinin/Montero Pinin platform sharing (though Space Star is a distinct model, it utilized some shared architecture concepts from Mitsubishi's compact SUV development)
๐ Introduction
Market Position
Segment:
Compact MPV (Multi-Purpose Vehicle) / Hatchback
Competitive Analysis
Competitors:
Opel/Vauxhall Astra, Ford Focus, Volkswagen Golf, Renault Scenic, Peugeot 307
Key Features
Design Philosophy:
Practicality, spacious interior for its class, fuel efficiency, and Mitsubishi's reputation for reliability.
Target Audience:
Families, individuals seeking versatile transportation with a focus on practicality and value.
๐ Manual Details
Coverage Areas
Covered Years:
1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005
Page Count
Total Pages:
Over 2000
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
๐ Manual Coverage
Systems Covered
Engine:
Internal combustion engines, including detailed diagnostics, repair, and overhaul of all engine components.
Transmission:
Manual and Automatic transmission systems, including removal, installation, internal repairs, and fluid specifications.
Approximately 75 hp to 135 hp, depending on engine variant.
Torque Range:
Approximately 110 Nm to 180 Nm, depending on engine variant.
Fuel System
Injection Type:
Multi-point fuel injection (MPI) or Gasoline Direct Injection (GDI) for certain variants.
Fuel Type:
Unleaded Petrol (Gasoline)
๐ง Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission
Optional
Transmission Type Optional:
4-speed Automatic Transmission
Features
Transmission Fluid Spec:
Manual: GL-4 SAE 75W-80 or SAE 75W-90. Automatic: SPIII (or equivalent Dexron III/Mercon specification where applicable).
๐ Dimensions
Exterior
Length:
Approx. 4,150 mm (163.4 in)
Width:
Approx. 1,690 mm (66.5 in)
Height:
Approx. 1,550 mm (61.0 in)
Weights
Curb Weight:
Approx. 1,100 - 1,300 kg (2,425 - 2,866 lbs), depending on engine and equipment.
๐ก๏ธ Safety Features
Ratings
Euro Ncap Rating:
3 Stars (for early models), later models improved with more safety features, but specific ratings vary by testing year and equipment.
Active Features
ABS:
Available on higher trim levels and as an option.
Traction Control:
Available on some later models or higher trim levels.
Passive Features
Airbags:
Driver and front passenger airbags standard. Side airbags available on some higher trims.
Seat Belts:
Three-point seatbelts with pre-tensioners for front occupants.
๐ก Technology Features
Infotainment
Audio System:
Factory fitted radio/CD player with standard speaker configuration. Higher trims may offer improved sound systems.
Driver Assistance
Cruise Control:
Optional on many models, typically controlled via steering wheel or dashboard stalk.
Connectivity
Auxiliary Input:
Not commonly found on factory systems of this era; aftermarket solutions usually required for modern device connectivity.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km (6,000 miles) or 12 months, whichever comes first (check manual for specific engine).
Air Filter Replacement:
Recommended every 30,000 km (18,000 miles) or as needed based on driving conditions.
Spark Plug Replacement:
Varies by engine type: standard spark plugs typically every 60,000 km (36,000 miles); iridium plugs can last up to 100,000 km (60,000 miles).
Fluid Specifications
Engine Oil Viscosity:
Commonly 5W-30 or 10W-40, depending on climate and engine (refer to manual for exact specification).
Coolant Type:
Ethylene glycol-based coolant, typically a long-life silicate-free type. Capacity around 5-6 liters.
Known Issues
Common Problems:
Occasional issues with ABS sensors, minor electrical gremlins, potential for exhaust system corrosion, and wear on suspension bushings over time.
Engine Specific Notes:
GDI engines may require more frequent carbon cleaning of intake valves compared to traditional port injection.
๐ Vehicle History
Brand Heritage
Parent Company:
Mitsubishi Motors Corporation (MMC)
Model Evolution
First Debut:
Introduced in 1998, replacing the Mitsubishi Space Runner.
Facelifts:
Received a facelift around 2001-2002, featuring updated styling, interior refinements, and improved engine technology (e.g., GDI).
Production
Production Period:
1998 - 2005
Manufacturing Locations:
Primarily manufactured in Japan, with some assembly potentially occurring in other regions.
๐ Awards & Recognition
Recognitions
Industry Awards:
While the Space Star itself may not have won numerous individual awards, it contributed to Mitsubishi's overall reputation for producing reliable and practical compact vehicles during its production run.