Mitsubishi Triton L200 1997-2002 Service Repair Manual Ebook
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๐ท๏ธ Basic Information Identification Make: Mitsubishi Model: Triton / L200 Generation Generation: Third Generation (K60/K70 series) Codes Chassis Codes: K60, K70 ๐ Introduction Market Position Segment: Compact Pickup Truck / Utility Vehicle Competitive Analysis Competitors: Toyota Hilux, Nissan Navara/Frontier, Isuzu D-Max, Mazda BT-50 (depending on market) Key Features Vehicle Type: Rugged, reliable pickup truck known for its off-road capability and durability Platform Versatility: The K60/K70 platform was adaptable to various body styles and drivetrain configurations, catering to a wide range of customer needs ๐ Manual Details Coverage Areas Years Covered: 1997, 1998, 1999, 2000, 2001, 2002 Page Count Estimated Page Count: Extensive (specific count not provided, typical for factory service manuals) Manual Type Type: Factory Service and Repair Manual Usage Context: Designed for professional repair mechanics, providing the same information found in official Mitsubishi workshop manuals Language Language: English Format Format: Ebook (Digital Download) ๐ Manual Coverage Systems Covered Powertrain: Engine, Engine Lubrication, Fuel System, Engine Cooling, Intake and Exhaust, Engine Electrical, Engine and Emission Control, Clutch, Manual Transmission, Automatic Transmission, Propeller Shaft, Power Plant Mount Drivetrain And Chassis: Front Axle, Rear Axle, Wheel and Tyre, Front Suspension, Rear Suspension, Service Brakes, Parking Brakes, Steering Body And Interior: Body, Exterior, Interior and Supplemental Restraint Systems (SRS), Heater, Air Conditioner and Ventilation Electrical Systems: Chassis Electrical Procedures Included Diagnostics: Comprehensive diagnostic procedures, troubleshooting guides, fault code interpretation Maintenance: Routine maintenance, service schedules, fluid level checks, filter replacements Repair: Detailed disassembly, inspection, repair, and reassembly procedures for all major components and systems Specifications: Torque specifications, clearances, tolerances, fluid capacities, wiring diagrams Engine Rebuild: Includes detailed instructions for engine disassembly, component inspection, machining data, and reassembly for all covered engines Transmission Overhaul: Comprehensive guides for manual and automatic transmission repair, including clutch replacement, gearset procedures, and valve body diagnostics Suspension And Steering Alignment: Detailed steps for suspension component replacement, alignment specifications, and steering system repairs Brake System Service: Procedures for brake pad/shoe replacement, caliper and wheel cylinder servicing, brake fluid bleeding, and ABS system troubleshooting Electrical Troubleshooting: Extensive wiring diagrams, component location charts, and diagnostic procedures for all vehicle electrical systems, including lighting, starting, charging, and accessories Air Conditioning Service: Information on A/C system operation, refrigerant handling, component replacement, and leak testing Body And Trim Repair: Instructions for interior and exterior panel removal/installation, trim piece replacement, and basic bodywork procedures Technical Depth Depth: Factory-level technical information, suitable for professional mechanics and advanced DIYers Engine Timing: Precise specifications and procedures for setting engine timing, valve clearance adjustment (if applicable), and belt/chain replacement Fuel Pump Testing: Diagnostic procedures and specifications for fuel pump pressure and flow rates Emission Control Diagnostics: Troubleshooting guides for emission control systems, including EGR, catalytic converters, and oxygen sensors ๐ Manual Specifications File Format Ebook Format: Likely PDF or similar digital format, optimized for viewing and printing Searchability: Likely text-searchable PDF, allowing quick access to specific information Print Quality Diagram Quality: High-quality, detailed diagrams and illustrations as used by professional technicians Binding Type Digital Binding: N/A (Digital download) Paper Type Digital Paper Type: N/A (Digital download) โ๏ธ Engine Specifications Primary Engine 4D56 Engine Details: 2.5L Inline-4 SOHC (Super Common Rail) Turbodiesel, known for torque and fuel efficiency 4G63 Engine Details: 2.0L Inline-4 SOHC Turbodiesel (less common than 4D56, often found in specific markets) 4G64 Engine Details: 2.4L Inline-4 SOHC SOHC Turbodiesel (a more powerful diesel option) 4M40 Engine Details: 2.8L Inline-4 SOHC (Direct Injection) Turbodiesel, known for robust performance and torque 6G72 Engine Details: 3.0L V6 SOHC MIVEC Petrol, offering smoother power delivery and higher RPM capability Performance Horsepower Range: Approx. 70-140 hp (varies significantly by engine and market) Torque Range: Approx. 150-270 Nm (varies significantly by engine and market) Fuel System Diesel Injection: Direct Injection (DI) or Common Rail (CR) depending on engine model and year Petrol Injection: Multi-point Fuel Injection (MPI) ๐ง Transmission Standard Manual Transmission: 5-speed manual transmission (likely R5M series or similar) Optional Automatic Transmission: 4-speed automatic transmission (likely F4A series or similar) Features Drive Systems: Available in 2WD (RWD) and 4WD configurations ๐ Dimensions Exterior Body Styles: Single Cab, Club Cab (Extended Cab), Double Cab (Crew Cab) Bed Lengths: Various bed lengths depending on body style and market Weights Gross Vehicle Weight Rating: Varies by configuration, typically around 2500-3000 kg ๐ก๏ธ Safety Features Ratings Crash Test Results: Varies by market and specific testing organization; generally robust for its era Active Features ABS: Available on some models/trims Passive Features Airbags: Driver airbag standard on many models, passenger airbag optional or standard on higher trims Srs: Supplemental Restraint System (SRS) coverage for airbags ๐ก Technology Features Infotainment Audio System: Basic AM/FM radio with CD player or cassette player, depending on trim level Driver Assistance Cruise Control: Available on higher trim levels or as an option Connectivity Auxiliary Inputs: Rare on this model, typically relies on aftermarket modifications for...
Includes detailed instructions for engine disassembly, component inspection, machining data, and reassembly for all covered engines
Transmission Overhaul:
Comprehensive guides for manual and automatic transmission repair, including clutch replacement, gearset procedures, and valve body diagnostics
Suspension And Steering Alignment:
Detailed steps for suspension component replacement, alignment specifications, and steering system repairs
Brake System Service:
Procedures for brake pad/shoe replacement, caliper and wheel cylinder servicing, brake fluid bleeding, and ABS system troubleshooting
Electrical Troubleshooting:
Extensive wiring diagrams, component location charts, and diagnostic procedures for all vehicle electrical systems, including lighting, starting, charging, and accessories
Air Conditioning Service:
Information on A/C system operation, refrigerant handling, component replacement, and leak testing
Body And Trim Repair:
Instructions for interior and exterior panel removal/installation, trim piece replacement, and basic bodywork procedures
Technical Depth
Depth:
Factory-level technical information, suitable for professional mechanics and advanced DIYers
Engine Timing:
Precise specifications and procedures for setting engine timing, valve clearance adjustment (if applicable), and belt/chain replacement
Fuel Pump Testing:
Diagnostic procedures and specifications for fuel pump pressure and flow rates
Emission Control Diagnostics:
Troubleshooting guides for emission control systems, including EGR, catalytic converters, and oxygen sensors
๐ Manual Specifications
File Format
Ebook Format:
Likely PDF or similar digital format, optimized for viewing and printing
Searchability:
Likely text-searchable PDF, allowing quick access to specific information
Print Quality
Diagram Quality:
High-quality, detailed diagrams and illustrations as used by professional technicians
Binding Type
Digital Binding:
N/A (Digital download)
Paper Type
Digital Paper Type:
N/A (Digital download)
โ๏ธ Engine Specifications
Primary Engine
4D56 Engine Details:
2.5L Inline-4 SOHC (Super Common Rail) Turbodiesel, known for torque and fuel efficiency
4G63 Engine Details:
2.0L Inline-4 SOHC Turbodiesel (less common than 4D56, often found in specific markets)
4G64 Engine Details:
2.4L Inline-4 SOHC SOHC Turbodiesel (a more powerful diesel option)
4M40 Engine Details:
2.8L Inline-4 SOHC (Direct Injection) Turbodiesel, known for robust performance and torque
6G72 Engine Details:
3.0L V6 SOHC MIVEC Petrol, offering smoother power delivery and higher RPM capability
Performance
Horsepower Range:
Approx. 70-140 hp (varies significantly by engine and market)
Torque Range:
Approx. 150-270 Nm (varies significantly by engine and market)
Fuel System
Diesel Injection:
Direct Injection (DI) or Common Rail (CR) depending on engine model and year
Petrol Injection:
Multi-point Fuel Injection (MPI)
๐ง Transmission
Standard
Manual Transmission:
5-speed manual transmission (likely R5M series or similar)
Optional
Automatic Transmission:
4-speed automatic transmission (likely F4A series or similar)
Features
Drive Systems:
Available in 2WD (RWD) and 4WD configurations
๐ Dimensions
Exterior
Body Styles:
Single Cab, Club Cab (Extended Cab), Double Cab (Crew Cab)
Bed Lengths:
Various bed lengths depending on body style and market
Weights
Gross Vehicle Weight Rating:
Varies by configuration, typically around 2500-3000 kg
๐ก๏ธ Safety Features
Ratings
Crash Test Results:
Varies by market and specific testing organization; generally robust for its era
Active Features
ABS:
Available on some models/trims
Passive Features
Airbags:
Driver airbag standard on many models, passenger airbag optional or standard on higher trims
Srs:
Supplemental Restraint System (SRS) coverage for airbags
๐ก Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD player or cassette player, depending on trim level
Driver Assistance
Cruise Control:
Available on higher trim levels or as an option
Connectivity
Auxiliary Inputs:
Rare on this model, typically relies on aftermarket modifications for AUX or USB
๐ง Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-10,000 km or 6-12 months, depending on oil type and driving conditions
Transmission Fluid Interval:
Manual: 40,000-60,000 km; Automatic: 30,000-50,000 km
Coolant Interval:
Initial change at 40,000 km, then every 20,000-40,000 km or 2-4 years
Fluid Specifications
Engine Oil Grade:
API CH-4/CI-4 for Diesel (e.g., 15W-40), API SG/SH for Petrol (e.g., 10W-30/10W-40) - check specific engine manual section
Transmission Oil Manual:
GL-4 or GL-5 gear oil (e.g., SAE 75W-90 or 80W-90) - check specific manual section
Transmission Oil Automatic:
ATF SP-III or equivalent
Coolant Type:
Mitsubishi Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based coolant
Known Issues
Diesel Particulate Filter Clogging:
Less common on this era's diesel models compared to modern common rail, but can occur with short trips
Suspension Wear:
Bushings, ball joints, and shock absorbers can wear over time, especially with heavy use or off-roading
Turbocharger Issues:
Can be prone to wear or failure if oil changes are neglected or if subjected to excessive heat/strain
Rust And Corrosion:
Common on older vehicles, especially in areas with salt exposure on chassis and body panels
Injector Problems Diesel:
Diesel injectors can become clogged or fail, especially with poor fuel quality
๐ Vehicle History
Brand Heritage
Mitsubishi Legacy:
Mitsubishi has a long history of producing rugged and capable off-road vehicles and trucks
Model Evolution
L200 Heritage:
The L200/Triton lineage dates back to the 1970s, evolving into a global benchmark for compact pickup trucks
Production
Manufacturing Locations:
Produced in various Mitsubishi plants worldwide, including Japan and Thailand
๐ Awards & Recognition
Recognitions
Market Reputation:
Globally recognized for reliability and capability as a workhorse and adventure vehicle