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Mitsubushi LANCER EVO 9 Workshop Repair Manual All ModelS COVERED

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution IX Common Name: Evo 9 Platform: CT9A Generation Generation Designation: Eighth Generation (final iteration) Production Years Covered: 2005-2007 Codes Vin Code Section: J (Japan) 👋 Introduction Market Position Positioning: Iconic performance sedan, rallying heritage, driver-focused machine Competitive Analysis Key Competitors: Subaru WRX STI, Lancia Delta Integrale (historical context), Ford Focus RS, Volkswagen Golf R Key Features Performance Focus: Symmetrical All-Wheel Drive with Active Yaw Control (Super AYC), turbocharged engine, close-ratio gearbox Rallying Heritage: Direct descendant of World Rally Championship cars Manual Value Proposition Usefulness: Essential for maintenance, repair, and optimization of a complex performance vehicle Target Audience: Mitsubishi owners, performance tuners, mechanics specializing in Japanese performance vehicles 📋 Manual Details Coverage Areas Coverage Scope: All Models Covered Page Count Estimated Page Count: Extensive (typically 2000+ pages for a full workshop manual) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF (Portable Document Format) Delivery Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine: Complete overhaul, diagnostics, tuning, fuel injection, ignition, emissions control, cooling system, lubrication system, turbocharger system Transmission: Manual (Getrag 6-speed), clutch system, transfer case, differentials (front, center, rear) Drivetrain: Driveshafts, axles, CV joints, Super AYC (Active Yaw Control) Suspension: Front struts, rear shocks, control arms, bushings, sway bars, alignment specifications Steering: Power steering system, steering rack, tie rods, alignment Brakes: Front Brembo calipers, rear calipers, brake lines, master cylinder, ABS system, parking brake Electrical: Wiring diagrams, ECU pinouts, sensors, actuators, lighting, charging system, starting system, interior electronics, body control modules Body: Body panel removal/installation, interior trim, glass, seals, chassis components, aerodynamics HVAC: Air conditioning system, heater core, climate control Procedures Included Maintenance: Oil changes, filter replacements, coolant flushes, spark plug replacement, belt inspection/replacement Diagnostics: Troubleshooting guides, symptom analysis, fault code interpretation (OBD-II), diagnostic procedures for all major systems Repair: Engine rebuilds, transmission overhaul, brake system repairs, suspension component replacement, electrical component repair, turbocharger replacement Overhaul: Complete engine, transmission, and differential overhaul procedures Adjustment: Valve clearance adjustment, idle speed adjustment, clutch adjustment, brake bias adjustment (where applicable) Installation: Component installation and removal procedures, including specialized parts Technical Depth Depth: Comprehensive; suitable for professional technicians and advanced DIY enthusiasts Detail Level: Step-by-step instructions, detailed torque specifications, clear diagrams and illustrations Visual Aids: Exploded views, line drawings, schematics, photographs of key procedures 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text (depending on original scanning quality) Print Quality Reproducibility: High-quality PDF, suitable for printing individual pages or sections Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: 4G63T (MIVEC variant) Configuration: Inline 4-cylinder, turbocharged, intercooled Displacement: 2.0 Liters (1997cc) Bore X Stroke: 85.0 mm x 88.0 mm Compression Ratio: 8.8:1 Valve Train: DOHC, 16 valves, MIVEC (Mitsubishi Innovative Valve timing Electronic Control) Performance Horsepower Ps: 280 PS (276 hp) @ 6500 rpm (JDM Spec, often underestimated) Torque Nm: 392 Nm (289 lb-ft) @ 3500 rpm (JDM Spec) Redline: 7,000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with multi-point injectors Turbocharger: Mitsubishi TD05HR-16G 8cm² twin-scroll turbocharger Intercooler: Air-to-air front-mounted intercooler Fuel Type Recommended Fuel: Premium Unleaded Gasoline (98 RON / 91+ AKI recommended) 🔧 Transmission Standard Type: Getrag 6-speed manual transmission Optional Type: N/A (No automatic transmission option available for Evo IX) Features Drivetrain Layout: Symmetrical All-Wheel Drive (AWD) Center Differential: Active electronically controlled center differential (ACD) Rear Differential: Super Active Yaw Control (Super AYC) rear differential 📐 Dimensions Exterior Length: 4490 mm (176.8 in) Width: 1770 mm (69.7 in) Height: 1415 mm (55.7 in) Wheelbase: 2625 mm (103.3 in) Ground Clearance: 135 mm (5.3 in) Weights Curb Weight: Approximately 1460 kg (3219 lbs) - Varies by trim 🛡️ Safety Features Ratings NHTSA Rating: Not specifically rated by NHTSA in a standardized way for this era, but known for robust construction. Active Features ABS: Anti-lock Braking System (ABS) Traction Control: Active Traction Control (ATC), Active Stability Control (ASC) Passive Features Airbags: Front driver and passenger airbags, side airbags (optional on some trims) Seatbelts: 3-point seatbelts with pretensioners 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD audio system. Higher trims may feature Rockford Fosgate audio upgrades. Display: Basic LCD display for climate control and audio information. Driver Assistance AWD System: Symmetrical AWD with Active Center Differential (ACD) and Super Active Yaw Control (Super AYC) Stability Control: Active Stability Control (ASC) and Active Traction Control (ATC) Connectivity Connectivity Features: Limited by era; typically no Bluetooth or USB integration on base models. Aftermarket upgrades common. 🔧 Maintenance Service Intervals Oil Change: Every 5,000-7,500 miles (8,000-12,000 km) or 6 months, under strenuous driving conditions more frequently. Spark Plugs: Every 30,000-60,000 miles (48,000-96,000 km) depending on plug type (standard vs. iridium). Timing Belt: If equipped with a timing belt (not a chain on the 4G63T), typically 60,000-90,000...
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Mitsubushi LANCER EVO 9 Workshop Repair Manual All ModelS COVERED
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution IX
Common Name:
Evo 9
Platform:
CT9A
Generation
Generation Designation:
Eighth Generation (final iteration)
Production Years Covered:
2005-2007
Codes
Vin Code Section:
J (Japan)
👋 Introduction
Market Position
Positioning:
Iconic performance sedan, rallying heritage, driver-focused machine
Competitive Analysis
Key Competitors:
Subaru WRX STI, Lancia Delta Integrale (historical context), Ford Focus RS, Volkswagen Golf R
Key Features
Performance Focus:
Symmetrical All-Wheel Drive with Active Yaw Control (Super AYC), turbocharged engine, close-ratio gearbox
Rallying Heritage:
Direct descendant of World Rally Championship cars
Manual Value Proposition
Usefulness:
Essential for maintenance, repair, and optimization of a complex performance vehicle
Target Audience:
Mitsubishi owners, performance tuners, mechanics specializing in Japanese performance vehicles
📋 Manual Details
Coverage Areas
Coverage Scope:
All Models Covered
Page Count
Estimated Page Count:
Extensive (typically 2000+ pages for a full workshop manual)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF (Portable Document Format)
Delivery
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, diagnostics, tuning, fuel injection, ignition, emissions control, cooling system, lubrication system, turbocharger system
Transmission:
Manual (Getrag 6-speed), clutch system, transfer case, differentials (front, center, rear)
Drivetrain:
Driveshafts, axles, CV joints, Super AYC (Active Yaw Control)
Suspension:
Front struts, rear shocks, control arms, bushings, sway bars, alignment specifications
Steering:
Power steering system, steering rack, tie rods, alignment
Brakes:
Front Brembo calipers, rear calipers, brake lines, master cylinder, ABS system, parking brake
Electrical:
Wiring diagrams, ECU pinouts, sensors, actuators, lighting, charging system, starting system, interior electronics, body control modules
Body:
Body panel removal/installation, interior trim, glass, seals, chassis components, aerodynamics
HVAC:
Air conditioning system, heater core, climate control
Procedures Included
Maintenance:
Oil changes, filter replacements, coolant flushes, spark plug replacement, belt inspection/replacement
Diagnostics:
Troubleshooting guides, symptom analysis, fault code interpretation (OBD-II), diagnostic procedures for all major systems
Repair:
Engine rebuilds, transmission overhaul, brake system repairs, suspension component replacement, electrical component repair, turbocharger replacement
Overhaul:
Complete engine, transmission, and differential overhaul procedures
Adjustment:
Valve clearance adjustment, idle speed adjustment, clutch adjustment, brake bias adjustment (where applicable)
Installation:
Component installation and removal procedures, including specialized parts
Technical Depth
Depth:
Comprehensive; suitable for professional technicians and advanced DIY enthusiasts
Detail Level:
Step-by-step instructions, detailed torque specifications, clear diagrams and illustrations
Visual Aids:
Exploded views, line drawings, schematics, photographs of key procedures
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text (depending on original scanning quality)
Print Quality
Reproducibility:
High-quality PDF, suitable for printing individual pages or sections
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G63T (MIVEC variant)
Configuration:
Inline 4-cylinder, turbocharged, intercooled
Displacement:
2.0 Liters (1997cc)
Bore X Stroke:
85.0 mm x 88.0 mm
Compression Ratio:
8.8:1
Valve Train:
DOHC, 16 valves, MIVEC (Mitsubishi Innovative Valve timing Electronic Control)
Performance
Horsepower Ps:
280 PS (276 hp) @ 6500 rpm (JDM Spec, often underestimated)
Torque Nm:
392 Nm (289 lb-ft) @ 3500 rpm (JDM Spec)
Redline:
7,000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with multi-point injectors
Turbocharger:
Mitsubishi TD05HR-16G 8cm² twin-scroll turbocharger
Intercooler:
Air-to-air front-mounted intercooler
Fuel Type
Recommended Fuel:
Premium Unleaded Gasoline (98 RON / 91+ AKI recommended)
🔧 Transmission
Standard
Type:
Getrag 6-speed manual transmission
Optional
Type:
N/A (No automatic transmission option available for Evo IX)
Features
Drivetrain Layout:
Symmetrical All-Wheel Drive (AWD)
Center Differential:
Active electronically controlled center differential (ACD)
Rear Differential:
Super Active Yaw Control (Super AYC) rear differential
📐 Dimensions
Exterior
Length:
4490 mm (176.8 in)
Width:
1770 mm (69.7 in)
Height:
1415 mm (55.7 in)
Wheelbase:
2625 mm (103.3 in)
Ground Clearance:
135 mm (5.3 in)
Weights
Curb Weight:
Approximately 1460 kg (3219 lbs) - Varies by trim
🛡️ Safety Features
Ratings
NHTSA Rating:
Not specifically rated by NHTSA in a standardized way for this era, but known for robust construction.
Active Features
ABS:
Anti-lock Braking System (ABS)
Traction Control:
Active Traction Control (ATC), Active Stability Control (ASC)
Passive Features
Airbags:
Front driver and passenger airbags, side airbags (optional on some trims)
Seatbelts:
3-point seatbelts with pretensioners
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD audio system. Higher trims may feature Rockford Fosgate audio upgrades.
Display:
Basic LCD display for climate control and audio information.
Driver Assistance
AWD System:
Symmetrical AWD with Active Center Differential (ACD) and Super Active Yaw Control (Super AYC)
Stability Control:
Active Stability Control (ASC) and Active Traction Control (ATC)
Connectivity
Connectivity Features:
Limited by era; typically no Bluetooth or USB integration on base models. Aftermarket upgrades common.
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000-7,500 miles (8,000-12,000 km) or 6 months, under strenuous driving conditions more frequently.
Spark Plugs:
Every 30,000-60,000 miles (48,000-96,000 km) depending on plug type (standard vs. iridium).
Timing Belt:
If equipped with a timing belt (not a chain on the 4G63T), typically 60,000-90,000 miles (96,000-144,000 km).
Fluid Specifications
Engine Oil:
API SG or higher, SAE 10W-30 or 5W-40 recommended (check manual for specific viscosity based on climate).
Coolant:
Mitsubishi DiaQueen Super Long Life Coolant (Green) or equivalent HOAT coolant. 50/50 mix with distilled water.
Transmission Fluid:
API GL-4 or GL-5, SAE 75W-90 synthetic gear oil for the 6-speed manual. Check ACD fluid specification separately.
Differential Fluid:
API GL-5, SAE 80W-90 or 75W-90 synthetic gear oil. ACD fluid requires specific Mitsubishi fluid or approved substitute.
Known Issues
Engine Component Failure:
Rod bearing failures can occur with aggressive tuning or poor maintenance. Head gasket issues can arise under extreme stress.
Turbocharger Wear:
Turbocharger can be susceptible to wear if oil changes are neglected or if subjected to excessive heat cycles without proper cooldown.
Ayc Pump Failure:
The AYC pump can fail over time, leading to loss of the AYC function.
Suspension Bushings:
Rubber suspension bushings can degrade with age and mileage, affecting handling and comfort.
📚 Vehicle History
Brand Heritage
Heritage Focus:
Mitsubishi's long history in motorsport, particularly the World Rally Championship (WRC)
Model Evolution
Evo Lineage:
Seventh generation (CT9A) was a significant redesign from the previous Lancer platform, with the Evo IX being the pinnacle of this generation.
Production
Manufacturing Location:
Japan
Global Availability:
Primarily Japan, UK, Europe, Australia, North America (limited availability of GSR/MR trims in North America compared to JDM/UK)
🏆 Awards & Recognition
Recognitions
Motorsport Legacy:
Numerous rally championships and accolades due to its WRC success.
Car Enthusiast Ratings:
Consistently ranked highly by automotive journalists and enthusiasts for its driving dynamics and performance.
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