🏷️ Basic Information Identification Make: Mazda Model: RX-7 Generation Name: FD Generation Years: 1992-2002 Codes Chassis Code: FD3S 👋 Introduction Market Position Vehicle Class: Sports Car, Grand Tourer Target Audience: Enthusiasts, performance drivers, tuners, rotary engine aficionados Competitive Analysis Key Rivals: Toyota Supra (Mk IV), Nissan 300ZX (Z32), Porsche 968, Chevrolet Corvette (C4/C5) Key Features Unique Selling Points: Twin-rotor Wankel engine, lightweight construction, advanced chassis, iconic design 📋 Manual Details Coverage Areas Manual Type: Performance Handbook / Technical Guide Language: English Format: Digital Download (PDF) Availability: Immediate Download Page Count Estimated Pages: 250-350 📖 Manual Coverage Systems Covered Engine Systems: Rotary engine theory, operation, maintenance, tuning, common issues, rebuild procedures, twin-turbo system, intercooler, exhaust, cooling system Drivetrain Systems: Transmission (Type R, FD5), clutch, driveshaft, differential, axle specifications, maintenance Chassis Suspension: Suspension geometry, components (springs, dampers, bushings), alignment specifications, steering system, wheel bearing maintenance Braking System: Brake system design (Brembo optional), components, fluid specifications, maintenance, performance upgrades Electrical System: ECU, ignition system, charging system, lighting, wiring diagrams (may be limited to performance relevant aspects) Bodywork Aerodynamics: Aerodynamic enhancements, body panel fitment, lightweighting considerations Procedures Included Maintenance Procedures: Routine checks, fluid changes, filter replacements, spark plug (rotary igniter) replacement, apex seal inspection Troubleshooting: Common performance-related issues, diagnostic codes (OBD-I/II depending on market/year), root cause analysis Performance Tuning: ECU tuning basics, intake/exhaust modifications, boost control, fuel system upgrades, suspension tuning for track use Repair Instructions: Detailed component replacement, engine rebuild steps, turbocharger servicing Modification Guidance: Advice on common aftermarket performance parts and their installation Technical Depth Depth Level: Advanced technical details for enthusiasts and tuners, beyond basic owner's manual Diagnostic Capability: Detailed diagnostic procedures for rotary engine-specific issues Rebuild Information: Comprehensive rebuild procedures for the 13B-REW rotary engine 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable PDF Print Quality Image Resolution: High-resolution images and diagrams Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: 13B-REW Engine Type: Sequential Twin-Turbocharged Rotary Displacement: 1.3 L (1308 cc) Performance Horsepower Early Models: 255 PS (252 hp) @ 6500 rpm Horsepower Late Models: 280 PS (276 hp) @ 6500 rpm (JDM, European specification) Torque Early Models: 347 Nm (256 lb-ft) @ 3500 rpm Torque Late Models: 370 Nm (273 lb-ft) @ 4500 rpm (JDM, European specification) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), sequential twin-turbo setup Fuel Type Recommendation: Premium Unleaded Gasoline (91-93 Octane) Engine Features Rotary Specifics: Apex seals, side seals, rotor housing coating, lubrication system (oiling system critical) 🔧 Transmission Standard Transmission Type: Mazda Type R (RX-7 specific) 5-speed Manual Optional Automatic Transmission: 4-speed Automatic (less common, not performance-oriented) Features Clutch Type: Hydraulic Actuated Single-Plate Clutch (early models), Twin-Plate Clutch (later performance models or aftermarket) Final Drive Ratio: 4.300:1 (common for manual transmission) 📐 Dimensions Exterior Length: 4295 mm (169.1 in) Width: 1750 mm (68.9 in) Height: 1230 mm (48.4 in) Wheelbase: 2445 mm (96.3 in) Weights Curb Weight: Approx. 1250-1300 kg (2755-2866 lbs) 🛡️ Safety Features Ratings Crash Test Results: Limited official crash test data available, emphasis on chassis rigidity and occupant protection for its era Active Features Braking: 4-wheel disc brakes, ABS (Anti-lock Braking System) standard, optional Brembo brakes on some models Traction Control: TCS (Traction Control System) available on select models Passive Features Airbags: Driver and passenger airbags Chassis Design: Advanced front mid-engine, rear-wheel-drive layout for optimal weight distribution and handling; integrated roll cage structure 💡 Technology Features Infotainment Audio System: Factory premium audio systems, often with CD player and optional Bose speakers Climate Control: Automatic climate control on higher trims Driver Assistance Cruise Control: Standard cruise control Connectivity Original Connectivity: Limited to basic audio and climate controls, no modern connectivity features 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 3-4 months, depending on driving conditions. Critical for rotary engines. Air Filter Replacement: Every 15,000-20,000 miles or as needed based on inspection Spark Plug Replacement: Every 15,000-20,000 miles (specific rotary igniters require careful handling) Fluid Specifications Engine Oil Specification: API SG/SH/SJ or higher, viscosity grade typically 10W-30 or 10W-40. Specific rotary oil for pre-mix (if applicable) or oil metering injection. Coolant Type: Mazda FL22 Long Life Coolant or equivalent (ethylene glycol-based) Transmission Fluid: Dexron III/Mercon or equivalent ATF for automatic; GL-4 gear oil for manual transmission (specific viscosity recommended) Brake Fluid: DOT 3 or DOT 4 compatible brake fluid Known Issues Apex Seal Wear: Common issue with high mileage or improper maintenance leading to loss of compression and engine power Sequential Turbo Failure: Failure of the primary or secondary turbocharger, often due to oil starvation or wear Injector Clogging: Fuel injector clogging can affect performance and fuel delivery, especially with age Vacuum Hose Leaks: Degradation of rubber vacuum lines can lead to boost leaks and rough idling Cooling System Issues: Overheating due to...